Disposable absorbent article having backsheet strips

• US 7,377,914 B2
• Filed: 06/30/2005
• Issued: 05/27/2008
• Est. Priority Date: 06/29/2004
• Status: Expired due to Fees

• Current Assignee: The Procter & Gamble Company
• Original Assignee: The Procter & Gamble Company
• Inventors: LaVon, Gary Dean
• Primary Examiner(s): Zalukaeva; Tatyana
• Assistant Examiner(s): HAND, MELANIE JO
• Application Number:
  US11/172,191
• Publication Number:
  US 20050288645A1
• Time in Patent Office: 1,062 Days
• Field of Search: 604/385.01, 60438521-38523, 604/385.28
• US Class Current: 604/385.28
• CPC Class Codes: A61F 13/49 Absorbent articles specially adapted to be worn around the waist, e.g. diapers
• CPC Class Codes: A61F 13/49009 with elastic means
• CPC Class Codes: A61F 13/49011 the elastic means is located at the waist region
• CPC Class Codes: A61F 13/49014 the elastic means is located at the side panels
• CPC Class Codes: A61F 13/49015 the elastic means being elastic panels
• CPC Class Codes: A61F 13/49017 the elastic means being located at the crotch region
• CPC Class Codes: A61F 13/49413 the edge leakage prevention means being an upstanding barrier
• CPC Class Codes: A61F 13/514 Backsheet, i.e. the impermeable cover or layer furthest from the skin A61F13/15211, A61F13/15252 take precedence
• CPC Class Codes: A61F 13/5323 having absorbent material located in discrete regions, e.g. pockets
• CPC Class Codes: A61F 13/539 characterised by the connection of the absorbent layers with each other or with the outer layers
• CPC Class Codes: A61F 13/5633 open type diaper

Abstract

A disposable absorbent article includes two laterally opposing longitudinally extending backsheet strips attached to an exterior surface of an absorbent assembly in laterally opposing attachment zones. Each backsheet strip may include a water-impermeable layer and may be extensible. The absorbent assembly includes laterally opposing side flaps which may be formed by folding portions of the absorbent assembly laterally inward. A longitudinally extending elastic gathering member is attached to each side flap adjacent to its proximal edge. When the article is worn, the elastic gathering members contract and raise the side flaps to form side barriers. The absorbent assembly includes an absorbent core that may contain superabsorbent particles, which may be contained inside pockets. A portion of the absorbent assembly such as the portion that lies between the backsheet strip attachment zones may be extensible and may include a water-impermeable layer.

Claims

1. A disposable diaper having a front waist region having a front waist edge, a back waist region having a back waist edge, and a crotch region between the waist regions, a lateral axis, and a longitudinal axis, and comprising:

an absorbent assembly having an interior surface, an exterior surface, laterally opposing longitudinally extending side edges, and laterally opposing longitudinally extending side flaps, each side flap having longitudinally opposing ends and a longitudinally extending proximal edge, each side flap being attached adjacent to its ends to the interior surface of the absorbent assembly and having a longitudinally extending elastic gathering member attached adjacent to its proximal edge such that when allowed to relax, the elastic gathering member contracts and lifts the proximal edge away from the interior surface of the absorbent assembly, thereby raising the side flap to form a side barrier, the absorbent assembly comprising a lower covering sheet disposed exteriorly of an absorbent core, the lower covering sheet being attached in a cruciform attachment pattern having a longitudinally extending portion and a laterally extending portion intersecting in the crotch region, the longitudinally extending portion having a smaller lateral extent than the laterally extending portion and the laterally extending portion having a smaller longitudinal extent than the longitudinally extending portion, such that quadrantal portions of the lower covering sheet lying outside the cruciform attachment pattern are unrestrained by attachment to any other element of the absorbent assembly; and

two laterally opposing longitudinally extending backsheet strips attached to the exterior surface of the absorbent assembly and extending laterally beyond the side edges of the absorbent assembly, laterally opposing portions of the backsheet strips in the crotch region being folded laterally inward and overlapping the respective side flaps, the laterally inwardly folded portions extending longitudinally from the lateral axis toward the waist edges and ending longitudinally proximally of the waist edges, the disposable diaper thereby being laterally narrower in the crotch region than at the waist edges and having an overall shape of an hourglass.

2. The disposable diaper of claim 1 wherein the lower covering sheet forms at least a portion of the exterior surface of the absorbent assembly.

3. The disposable diaper of claim 2 wherein at least one of the quadrantal portions of the lower covering sheet is laterally extensible.

4. The disposable diaper of claim 2 wherein at least a portion of the lower covering sheet between the backsheet strips is laterally extensible.

5. The disposable diaper of claim 4 wherein the extensible portion comprises a web material including at least two distinct laterally extending altered regions each containing a pattern of generally longitudinally oriented alternating ridges and valleys in the web material created by a deformation of the web material and also containing an unaltered region located between the altered regions, such that the deformed web material can be laterally extended to a given extent with the application of relatively less force than that required to laterally extend the same web material to the same given extent before the deformation.

6. The disposable diaper of claim 2 wherein the lower covering sheet is water-impermeable.

7. The disposable diaper of claim 2 wherein laterally opposing portions of the lower covering sheet are folded laterally inward to form the respective side flaps.

8. The disposable diaper of claim 2 wherein the absorbent assembly also includes a water-impermeable bottom sheet at least a portion of which is disposed between the lower covering sheet and the absorbent core.

9. The disposable diaper of claim 1 wherein at least a portion of at least one of the backsheet strips is laterally extensible.

10. The disposable diaper of claim 1 wherein at least a portion of one of the waist regions is laterally extensible to a greater degree than at least a portion of the crotch region.

11. The disposable diaper of claim 1 wherein each of the backsheet strips includes a water-impermeable layer.

12. The disposable diaper of claim 1 further comprising at least one fastening element adapted for fastening the front waist region and the back waist region together to encircle a leg of a wearer.

13. The disposable diaper of claim 12 wherein the fastening element is adapted to be openable and refastenable.

14. The disposable diaper of claim 1 further comprising cohesive fastening elements adapted for fastening the front waist region and the back waist region together to encircle a waist and a leg of a wearer, the cohesive fastening elements being disposed on both an interior surface of the disposable diaper and an exterior surface of the disposable diaper and thereby adapted for alternative fastening of the front waist region over the back waist region or the back waist region over the front waist region.

15. The disposable diaper of claim 1 wherein each of the backsheet strips has a laterally extending front waist edge and a longitudinally opposing laterally extending back waist edge, at least one of the backsheet strips being laterally extensible at its front waist edge and its back waist edge.