Method and apparatus for producing free-form products
First Claim
Patent Images
1. A method of producing products from a powdered base material, by means of free form fabrication, wherein the powder granules are bound together into a solid product in accordance with the following steps:
- a. deposition in layers of the powder in a container having a bottom which can be elevated and lowered;
b. treatment in layers of selected portions of the powder in a predetermined pattern with at least one additive, which divides said layers into supporting portions and product portions;
a first additive being of a type which in a subsequent unification process inactivates supporting portions, so that a binding together of the granules substantially is prevented or reduced in such a unification process and/or a second additive being of a type, which in a subsequent unification process, activates product portions, so that a binding together of the granules takes place in such a unification process;
c. repeated deposition in layers until all layers or all layers in a group have been deposited and treated in accordance with step b, said base material of the product portions still being unbound;
d. the layered material in the container being subjected to a unification process, wherein the base material of the product portions is unified into a solid body; and
e. removing the product manufactured in this way from the container and cleaning the product from the base material of the supporting portions.
3 Assignments
0 Petitions
Accused Products
Abstract
A method and apparatus for producing products from a powered base material, by means of so-called free form fabrication, wherein the powder granules are bound together into a solid product.
83 Citations
7 Claims
-
1. A method of producing products from a powdered base material, by means of free form fabrication, wherein the powder granules are bound together into a solid product in accordance with the following steps:
-
a. deposition in layers of the powder in a container having a bottom which can be elevated and lowered; b. treatment in layers of selected portions of the powder in a predetermined pattern with at least one additive, which divides said layers into supporting portions and product portions; a first additive being of a type which in a subsequent unification process inactivates supporting portions, so that a binding together of the granules substantially is prevented or reduced in such a unification process and/or a second additive being of a type, which in a subsequent unification process, activates product portions, so that a binding together of the granules takes place in such a unification process; c. repeated deposition in layers until all layers or all layers in a group have been deposited and treated in accordance with step b, said base material of the product portions still being unbound; d. the layered material in the container being subjected to a unification process, wherein the base material of the product portions is unified into a solid body; and e. removing the product manufactured in this way from the container and cleaning the product from the base material of the supporting portions. - View Dependent Claims (2, 3, 4, 5, 6, 7)
-
Specification