Method and apparatus using VAR measurements to control power input to a three-phase induction motor circuit
First Claim
1. In a method of controlling the input to a three phase inductive load from a three phase AC power supply wherein a measure of reactive power in at least one input line to the load is determined during a time period, and a solid state relay is connected in series in said input line between the power supply and the inductive load and maintained in a non-conducting state for a subsequent period of time, the length of which subsequent period of time is determined by analyzing the measure of VAR, the improvement comprising:
- analyzing the measure of VAR using a microprocessor dedicated to handling the calculation for said one input line;
wherein the measure of reactive power is determined in each of the three input lines to the induction load, the analyzing step for each line performed by a separate microprocessor;
wherein the measure of VAR and the analyzing step is conducted during each half cycle of the AC input; and
wherein during a half cycle, the VAR for that half cycle is calculated, along with the length of the subsequent period of time during which a solid state relay is to be maintained in the non conducting state during the next like half cycle.
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Abstract
A method and apparatus are described for controlling the flow of power in each input line to a three phase AC inductive load in order to reduce the amount of VAR in the system, and thus increase the operational efficiency of the inductive load. Solid state relays are positioned in series in each of the three inductive load line inputs, and current allowed to flow to the inductive load only during the time during which the SSRs are in a conducting state. The calculation of VAR is achieved by processing data from each of the input lines using a separate controller boards each dedicated to each of the lines. The controller in turn, based on the calculated VAR, increments the time, either increasing or decreasing it from a predetermined value, during which the SSRs in that line remains in the non-conducting state.
92 Citations
14 Claims
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1. In a method of controlling the input to a three phase inductive load from a three phase AC power supply wherein a measure of reactive power in at least one input line to the load is determined during a time period, and a solid state relay is connected in series in said input line between the power supply and the inductive load and maintained in a non-conducting state for a subsequent period of time, the length of which subsequent period of time is determined by analyzing the measure of VAR, the improvement comprising:
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analyzing the measure of VAR using a microprocessor dedicated to handling the calculation for said one input line; wherein the measure of reactive power is determined in each of the three input lines to the induction load, the analyzing step for each line performed by a separate microprocessor; wherein the measure of VAR and the analyzing step is conducted during each half cycle of the AC input; and wherein during a half cycle, the VAR for that half cycle is calculated, along with the length of the subsequent period of time during which a solid state relay is to be maintained in the non conducting state during the next like half cycle. - View Dependent Claims (4)
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2. In a method of controlling the input to a three phase inductive load from a three phase AC power supply wherein a measure of reactive power in at least one input line to the load is determined during a time period, and a solid state relay is connected in series in said input line between the power supply and the inductive load and maintained in a non-conducting state for a subsequent period of time, the length of which subsequent period of time is determined by analyzing the measure of VAR, the improvement comprising:
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analyzing the measure of VAR using a microprocessor dedicated to handling the calculation for said one input line; wherein the measure of reactive power is determined in each of the three input lines to the induction load, the analyzing step for each line performed by a separate microprocessor; and wherein a fourth microprocessor is used to monitor the operation of said three controllers. - View Dependent Claims (3)
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5. A method for controlling the flow of power to an alternating current AC inductive load from a power supply to interrupt the flow of power to the motor for determined period of time, the method, comprising the steps of:
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(a) continuously measuring the current and voltage in a first input line, (b) determining the VA for said first line during a first AC half cycle, (c) storing the determined VA value when the product goes negative, (d) continuing the calculation of VAR, and for each VAR value calculated thereafter, comparing it to the absolute value of the preceding calculated VAR value, and storing the new value as the VAR max, until such time as the calculated VAR value is less than the VAR value previously calculated, (e) during the following AC half cycle of opposite polarity, comparing the VAR max value against a reference threshold, and if the determined difference varies by more than a predetermined amount, then applying a predetermined timing increment to increment the length of a time delay used to control the conductive state of an solid state relay connected in series with the inductive load, and (f) during a next, third, AC half cycle of the same polarity as the first half cycle, triggering said solid state relay to the conducting state at the end of the incremented time delay. - View Dependent Claims (6, 7, 8, 9)
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10. An apparatus for controlling the input to a three phase alternating current inductive load from a three phase power supply that comprise:
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a plurality of solid state relays connected in series in each of the three input lines from the power source, the solid state relay connected in series between the power supply and the inductive load, a plurality of voltage taps for determining a measure of the instantaneous voltage present in each of the three input lines, a plurality of current detectors that determine the instantaneous current present in each of the three input lines; and
,a microprocessor associated with each input line that receives a measure of the voltage and current in each of the lines, said controller used to determine a measure of the reactive power in the line with which it is associated, the microprocessor forwarding signals to a corresponding solid state relay for that input line, whereby the solid state relay when in a nonconducting state, is maintained in the non-conducting state for a subsequent period of time, wherein the length of the subsequent period of time is determined by analyzing the measure of VAR; wherein said microprocessor includes a master controller which monitors the output from each of three dedicated microprocessors, and controls the sending of the signals to the solid state relays used to change their state from non conducting to conducting. - View Dependent Claims (11, 12, 13, 14)
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Specification