Pressure transmitter with acoustic pressure sensor

• US 7,379,792 B2
• Filed: 09/29/2005
• Issued: 05/27/2008
• Est. Priority Date: 09/29/2005
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Hedtke, Robert C.
• Primary Examiner(s): HARTMAN JR, RONALD D
• Application Number:
  US11/238,654
• Publication Number:
  US 20070073417A1
• Time in Patent Office: 971 Days
• Field of Search: 700/301, 73/11.6, 73715-716, 737/36, 738/610.1, 738/611.8, 738/612.3, 738/614.2, 738/614.7, 738/615.2, 738/616.3, 73722-723, 737/28, 73/13.5, 73/15.7
• US Class Current: 700/301
• CPC Class Codes: G01F 1/383 with electrical or electro-mechanical indication
• CPC Class Codes: G01L 11/04 by acoustic means
• CPC Class Codes: G01L 27/007 Malfunction diagnosis, i.e. diagnosing a sensor defect
• CPC Class Codes: G01L 9/0072 using variations in capacitance

Abstract

A transmitter configured to measure a process variable of an industrial process, includes a pressure sensor configured to couple to a pressure of a fluid. An acoustic detector receives an acoustic signal from the fluid. Measurement circuitry coupled to the pressure sensor and the acoustic detector provides an output related to pressure of the fluid.

Claims

1. A transmitter configured to measure a process variable of an industrial process, comprising:

a pressure sensor structure containing a pressure sensor therein, the pressure sensor configured to couple to a pressure of a process fluid and provide a pressure output related to process pressure, the pressure sensor coupled to process piping through impulse piping whereby the pressure sensor structure is spaced apart from the process piping which carries the process fluid, wherein the propagation speed of an acoustic signal in the process fluid is a function of pressure of the process fluid;

an acoustic detector coupled to the pressure sensor structure configured to receive the acoustic signal propagated through the pressure sensor structure and provide an acoustic output related to propagation speed of the acoustic signal; and

measurement circuitry coupled to the pressure sensor and the acoustic detector configured to generate an output related to pressure of the fluid as a function of the pressure output and propagation speed of the acoustic signal.

2. The transmitter of claim 1 wherein the impulse piping carries an isolation fluid which couples to the process fluid through an isolation diaphragm.

3. The transmitter of claim 1 wherein the pressure sensor comprises a differential pressure sensor.

4. The transmitter of claim 3 wherein the output related to pressure of the fluid comprises flow rate.

5. The transmitter of claim 1 wherein the pressure sensor comprises a line pressure sensor.

6. The transmitter of claim 5 wherein the measurement circuitry is configured to diagnose operation of the line pressure sensor based upon the acoustic signal.

7. The transmitter of claim 1 wherein the measurement circuitry calculates temperature based upon the acoustic signal.

8. The transmitter of claim 1 including a temperature sensor and wherein the output related to pressure of the fluid is further a function of temperature sensed by the temperature sensor.

9. The transmitter of claim 1 wherein the pressure sensor includes a deflectable diaphragm.

10. The transmitter of claim 1 including an acoustic source coupled to the fluid configured to transmit the acoustic signal into the fluid.

11. The transmitter of claim 1 including a process noise sensor configured to detect process noise in the pressure sensor.

12. The transmitter of claim 1 wherein the output related to pressure of the fluid comprises line pressure.

13. A method of measuring a process variable of an industrial process, comprising:

coupling a pressure sensor structure to a process fluid through impulse piping, the pressure sensor structure carrying a pressure sensor, wherein propagation speed of acoustic signals in the process fluid is a function of pressure of the process fluid;

measuring a pressure of the process fluid using the pressure sensor coupled to the process fluid and providing an output related to process pressure;

receiving an acoustic signal which has propagated through the pressure sensor structure which has a propagation speed through the process fluid which is a function of pressure of the process fluid; and

providing an output related to pressure of the process fluid based upon the propagation speed of the acoustic signal through the process fluid and the process pressure.

14. The method of claim 13 wherein the impulse piping carries an isolation fluid which couples to the process fluid through an isolation diaphragm.

15. The method of claim 13 wherein measuring a pressure comprises measuring a differential pressure sensor.

16. The method of claim 15 wherein the output related to pressure of the fluid comprises flow rate.

17. The method of claim 13 wherein measuring a pressure comprises measuring a line pressure.

18. The method of claim 17 including diagnosing operation of a line pressure sensor based upon the acoustic signal.

19. The method of claim 13 including calculating temperature based upon the acoustic signal.

20. The method of claim 13 including sensing temperature and the output related to pressure of the fluid is further a function of sensed temperature.

21. The method of claim 13 wherein the output related to pressure of the process fluid based upon the acoustic signal comprises the line pressure of the process fluid.