Material dewatering apparatus

• US 7,380,348 B2
• Filed: 04/29/2003
• Issued: 06/03/2008
• Est. Priority Date: 04/29/2002
• Status: Expired due to Fees

• Current Assignee: Solid Solutions Limited
• Original Assignee: Solid Solutions Limited
• Inventors: Seebach, Christopher Frederick Neilan
• Primary Examiner(s): Gravini; S.
• Application Number:
  US10/512,824
• Publication Number:
  US 20050217224A1
• Time in Patent Office: 1,862 Days
• Field of Search: 343/12, 343/26, 343/59, 343/61, 343/78, 345/48, 345/76, 345/79, 345/94
• US Class Current: 34/326
• CPC Class Codes: B04C 2009/005 with external rotors, e.g. impeller, ventilator, fan, blower, pump
• CPC Class Codes: B04C 3/00 Apparatus in which the axial direction of the vortex flow following a screw-thread type line remains unchanged ; Devices in which one of the two discharge ducts returns centrally through the vortex chamber, a reverse-flow vortex being prevented by bulkheads in the central discharge duct combined with other devices B04C9/00
• CPC Class Codes: B04C 3/04 Multiple arrangement thereof combined with types according to other groups, B04C7/00
• CPC Class Codes: B04C 9/00 Combinations with other devices, e.g. fans, expansion chambers, diffusors, water lockswith filters B01D50/00
• CPC Class Codes: F26B 17/104 with fixed or moving internal bodies for defining or changing the course of the entrained material
• CPC Class Codes: F26B 17/105 the shaft or duct, e.g. its axis, being other than straight, i.e. curved, zig-zag, closed-loop, spiral
• CPC Class Codes: F26B 17/107 pneumatically inducing within the drying enclosure a curved flow path, e.g. circular, spiral, helical; Cyclone or Vortex dryers swirl or curved flow path induced mechanically, i.e. by rotating element F26B3/0923
• CPC Class Codes: F26B 2200/18 Sludges, e.g. sewage, waste, industrial processes, cooling towers

Abstract

The invention provides a pneumatic dewatering apparatus (1) for wet product. The apparatus (1) comprises essentially a cyclone chamber (2) connected to a centrifugal fan (3). Various vortex flow forming stations (6), each followed by a vortex shedding station (7), are mounted within the cyclone chamber (2). Tight centripetal vortices are formed and are then shed such that water is delivered out the cyclone chamber (2) into a sump (42).

Claims

1. A pneumatic de-watering apparatus or wet product comprising a cyclone chamber connected to a fan with blades, each blade causing individual flow vortices to be formed downstream of the fan which in turn combine to form cyclonic flow within the cyclone chamber characterized in that the cyclone chamber comprises at least a vortex flow forming section having vortex flow forming means to cause reformation of vortex flow within the cyclone chamber on dissipation of the vortex flow along the cyclone chamber remote from the fan.

2. Apparatus as claimed in claim 1, in which the cyclone chamber comprises a vortex flow shedding section fed by the vortex flow forming section.

3. Apparatus as claimed in claim 2, in which the vortex flow shedding section is downstream of the fan, the vortex flow shedding section being arranged and configured such that the individual vortex flows developed by each fan blade are substantially destroyed within the vortex flow shedding section.

4. Apparatus as claimed in claim 2, in which there is more than one pair of vortex flow forming sections and associated vortex shedding section.

5. Apparatus as claimed in claim 2, in which the blades of the fan are arranged to direct the individual vortices to meet at a focal point within the vortex flow shedding section adjacent the fan and the vortex flow forming section feeding that vortex flow shedding section is arranged to direct the main vortex flow to the same focal point.

6. Apparatus as claimed in claim 1, in which the vortex flow is a centripetal vortex flow.

7. Apparatus as claimed in claim 1, in which the vortex forming means comprises a vortex flow forming device substantially centrally mounted within the vortex flow forming section.

8. Apparatus as claimed in claim 7, in which the vortex flow forming device is in the form of an egg with its narrower section facing downstream.

9. Apparatus as claimed in claim 7, in which the vortex flow forming device comprises a substantially ellipsoid body in the form of an egg.

10. Apparatus as claimed in claim 7, in which the vortex flow forming device comprises a substantially ovaloid shaped body.

11. Apparatus as claimed in claim 7, in which the vortex flow forming device comprises a body of reducing cross section from its upstream end to its downstream end.

12. Apparatus as claimed in claim 7, in which additional vortex flow forming vanes are mounted on the interior of the device.

13. Apparatus as claimed in claim 7, in which the vortex flow forming device comprises a plurality of vortex flow forming vanes mounted around a central core.

14. Apparatus as claimed in claim 1, in which the vortex forming device comprises vortex flow forming vanes mounted on an interior surface of the vortex flow forming section.

15. Apparatus as claimed in claim 1, in which the vortex forming section is of reducing cross sectional area towards its downstream end.

16. Apparatus as claimed in claim 1, in which the vortex flow forming section is circular in cross-section.

17. Apparatus as claimed in claim 1, in which the outer portion of vortex flow forming section is oval in cross-section.

18. Apparatus as claimed in claim 17, in which an indentation of arcuate shape is formed in the outer portion of the vortex flow forming section.

19. Apparatus as claimed in claim 18, in which the indentation is spirally wound around the vortex flow forming section.

20. Apparatus as claimed in claim 1, in which the vortex flow forming section is spirally wound along its length about its own longitudinal axis.

21. Apparatus as claimed in claim 1, in which the vortex flow forming section is configured to form a three dimensional spiral.

22. Apparatus as claimed in claim 1, in which the or each vortex flow forming section comprises a reducing cross-section projecting into the vortex flow shedding section.

23. Apparatus as claimed in claim 1, in which the vortex flow forming section comprises vortex flow forming means adjacent where it discharges into the vortex shedding section.

24. Apparatus as claimed in claim 1, in which the vortex flow forming section comprises a straight section of constant cross-sectional area.

25. Apparatus as claimed in claim 1, in which the or each vortex flow shedding section is of greater cross-sectional area than that of the vortex flow forming section downstream of it to provide an—

expansion chamber for the main vortex flow.

26. Apparatus as claimed in claim 1, in which the or each vortex flow shedding section comprises a vortex flow shedding device mounted therein.

27. Apparatus as claimed in claim 26, in which the vortex flow shedding device is formed from a plurality of bars projecting transversely across the section.

28. Apparatus as claimed in claim 26, in which the vortex flow shedding device comprises a hollow body expanding in the downstream direction and having an open downstream facing mouth.

29. Apparatus as claimed in claim 26, in which the vortex flow shedding device comprises a hollow prism having an open downstream facing mouth.

30. Apparatus as claimed in claim 26, in which the vortex flow shedding device is a sphere.

31. Apparatus as claimed in claim 30, in which the sphere is hollow and has an open upstream facing mouth.

32. Apparatus as claimed in claim 26, in which the vortex flow shedding device comprises vanes mounted within the vortex flow shedding section to impart contra flow to the main vortex flow.

33. Apparatus as claimed in claim 28, in which the vortex flow shedding device is mounted on the inner wall of the section.

34. Apparatus as claimed in claim 28, in which the interior of the vortex flow shedding device is connected to a vacuum source.

35. Apparatus as claimed in claim 1, in which the or each vortex flow shedding section from its downstream end has an increasing cross-section and then a reducing cross-section.

36. Apparatus as claimed in claim 1, in which a venturi tube is connected between a vortex flow shedding section and a vortex flow forming section to induce a negative pressure in the vortex shedding section.

37. Apparatus as claimed in claim 1, in which at least some of the exposed surfaces of at least some of the sections comprises cavitation forming means.

38. Apparatus as claimed in claim 37, in which the interior walls of at least some of the sections are crimped to form transverse alternate ridges and hollows to provide the cavitation forming means.

39. Apparatus as claimed in claim 37, in which the interior walls are dimpled to form the cavitation forming means.

40. Apparatus as claimed in claim 36, in which the interior wall of at least some of the sections comprises an inner perforated wear plate forming the cavitation forming means.

41. Apparatus as claimed in claim 1, in which an ozone plasma generator is provided.

42. Apparatus as claimed in claim 1, in which the fan blades comprise cavitation forming means.

43. Apparatus as claimed in claim 1, in which the fan housing comprises a vortex shedding section.

44. Apparatus as claimed in claim 43, in which the cavitation forming means is formed by a plurality of through holes in the fan blades.

45. Apparatus as claimed in claim 42, in which the cavitation forming means is provided by a wear plate having through holes.

46. Apparatus as claimed in claim 1, in which the fan discharges into a low pressure environment to prevent water reformation.

47. Apparatus as claimed in claim 46, in which the low pressure environment is provided by a plurality of additional cyclones.

48. Apparatus as claimed in claim 1, in which water bleed-off of pipes are provided along the sections.

49. Apparatus as claimed in claim 1, comprising an ionization device.

50. Apparatus as claimed in claim 1, in which the fan is a centrifugal fan.

51. Apparatus as claimed in claim 1, in which the wall forming the cyclone chamber has mounted on it a magnetic sleeve, the inner wall facing surface having a polarity opposite to that of the ions generated adjacent the inner wall.

52. Apparatus as claimed in claim 51, in which the magnetic sleeve is surrounded by an outer ferrous sleeve.

53. A pneumatic method of dewatering wet product comprising:

introducing the wet product into a cyclone chamber;

delivering air into the chamber;

successively forming and shedding vortices within the chamber to violently treat the product to cause the relevant constituents to atomize, expand, boil, chill, shear, gasify, disassociate and cavitate.