Stents with profiles for gripping a balloon catheter and molds for fabricating stents

• US 7,381,048 B2
• Filed: 04/12/2005
• Issued: 06/03/2008
• Est. Priority Date: 04/12/2005
• Status: Active Grant

• Current Assignee: Advanced Cardiovascular Systems Incorporated
• Original Assignee: Advanced Cardiovascular Systems Incorporated
• Inventors: Torres, Hector Onelio, Harris, Mark, Andrews, Chris, Brown, Daniel Gene
• Primary Examiner(s): Davis; Robert B.
• Assistant Examiner(s): Chaet; Marissa W
• Application Number:
  US11/105,004
• Publication Number:
  US 20060229695A1
• Time in Patent Office: 1,148 Days
• Field of Search: 425/522, 425/392, 425/470
• US Class Current: 425/522
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2/9522 Means for mounting a stent or stent-graft onto or into a placement instrument
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands

Abstract

Embodiments of stents having profiles that improve gripping of the stent on a stent delivery system are provided. Additionally, embodiments of molds for fabricating the stents are provided.

Claims

1. A mold for a radially expandable stent, comprising:

a mold member having a projection into a proximal section of a mold bore of the mold member, wherein the projection comprises a disk-shaped portion of a washer extending into the mold bore, the projection configured to mold a tapered section at a proximal end of a stent mounted on a delivery system, the tapered section adapted to improve the attachment of the stent to the delivery system and facilitate the delivery of the mounted stent into and through a bodily lumen.

2. The mold of claim 1, further comprising a second projection into a distal section of a mold bore of the mold member.

3. The mold of claim 1, wherein the delivery system comprises a balloon catheter.

4. The mold of claim 1, wherein the mold member comprise two halves, each half having a stent-holding groove, the grooves configured to form the mold bore when the two halves are joined.

5. The mold of claim 1, wherein the washer is disposed within a cavity in the mold member.

6. The mold of claim 1, wherein a cylindrical axis of the washer is aligned with the cylindrical axis of the mold bore.

7. The mold of claim 4, wherein one half comprises a first locking member of a locking mechanism and the other half comprises second and third locking members of the locking mechanism, wherein the first locking member acts in combination with the second and third locking members to lock the mold member upon joining the two halves.

8. The mold of claim 2, wherein the projections are spaced apart about 4 mm to mold the tapered section at the proximal end of the stent and the tapered section at the distal end of the stent.

9. The mold of claim 1, wherein a width of the washer is between 0.5 mm to 4 mm.

10. The mold of claim 1, wherein the projection extends into the mold bore between 0.002 in and 0.005 in.

11. The mold of claim 1, wherein the washer comprises two separable half-washer halves disposed in two separable halves of the mold member.