Columnar air moving devices, systems and methods

• US 7,381,129 B2
• Filed: 12/30/2004
• Issued: 06/03/2008
• Est. Priority Date: 03/15/2004
• Status: Active Grant

• Current Assignee: Airius Ip Holdings LLC
• Original Assignee: Airius LLC
• Inventors: Avedon, Raymond B.
• Primary Examiner(s): BOLES, DEREK
• Application Number:
  US11/027,039
• Publication Number:
  US 20050202776A1
• Time in Patent Office: 1,251 Days
• Field of Search: 454/230, 454/231, 454/233, 454/310, 415/206, 415/196
• US Class Current: 454/230
• CPC Class Codes: F04D 25/088 Ceiling fans
• CPC Class Codes: F04D 25/12 the unit being adapted for mounting in apertures
• CPC Class Codes: F04D 29/542 Bladed diffusers fixing blades to stators F01D9/042
• CPC Class Codes: F04D 29/547 having a special shape in order to influence fluid flow
• CPC Class Codes: F04D 29/601 specially adapted for elastic fluid pumps
• CPC Class Codes: F24F 7/007 with forced flow using ducting systems F24F7/06
• CPC Class Codes: F24F 7/065 fan combined with single duct; mounting arrangements of a fan in a duct

Abstract

Air moving device includes a housing, an impeller in the housing for generating a downward air flow, and vanes in the housing in close proximity to and a selected distance below the impeller to straighten the air flow. The device produces an air flow that substantially remains in a column over a substantial distance. The method includes producing an air flow that substantially remains in a column over a substantial distance and directing the air flow from the ceiling towards the floor to provide temperature destratification of the air in an enclosed space. The method also includes directing warm air from the ceiling to the floor and storing heat in the floor, apparatus on the floor and ground under the floor. The stored heat is released when the ceiling is cooler than the floor.

Claims

1. An air moving device comprising:

a housing having an air inlet at a first end and an air outlet at a second end spaced from said first end with an air flow passage between said first and second ends,

a rotary fan mounted in said housing near said air inlet and having an impeller with a diameter and a plurality of blades that produce an air flow with rotary and axial air flow components, said blades each having an upstream edge and a spaced downstream edge, and

a plurality of spaced, radially extending air guide vanes that extend longitudinally in said housing between said impeller and said air outlet for converting said rotary component of said airflow into laminar and axial air flow in said housing, said vanes each having an upstream end, said vanes being spaced from said impeller by a gap between said upstream ends of said vanes and said downstream edges of said blades, said gap having a selected size, said gap size being selected to be less than one half of said diameter of said impeller to avoid generation of turbulence and reduce static back pressure in said air flow, whereby said air flow exits said air outlet in an axial stream extending beyond said air outlet in a columnar pattern with minimal lateral dispersion.

2. The device as set forth in claim 1 wherein said gap is selected to be no less than a selected minimum dimension to avoid noise.

3. The device as set forth in claim 1 wherein said air flow passage has a cross sectional area that decreases from said air inlet to said air outlet to increase air flow velocity.

4. The device as set forth in claim 3 wherein said cross sectional area decreases by about 10% to 35%.

5. The device as set forth in claim 1 wherein each of said blades incline at a selected angle to an axis of rotation for said impeller, each said blade extending axially and radially outwardly toward said second end to produce said air flow in said housing, each said vane having a curved vane portion inclined at an angle opposite said incline of each blade that extends axially and radially inwardly toward said second end to assist in converting said rotary component of said air flow into said laminar and axial air flow.

6. The device as set forth in claim 1 wherein said vanes are straight.

7. The device as set forth in claim 1 including a stator in and separable from said housing, and

wherein said vanes include an upstream portion in said stator and a downstream portion affixed to the inside of said housing downstream of said stator, said downstream portion operating in conjunction with said upstream portion to direct said air flow through said housing.

8. The device as set forth in claim 1 including a cowling having an outer end surface with a smooth radius at said first end that directs air flow at said air inlet to flow into said housing along a curve to minimize turbulence and noise.

9. The device as set forth in claim 1 wherein said housing has an inner surface that is substantially smooth and uninterrupted to minimize turbulence and energy loss, and an inner housing hub in said housing having a downstream housing hub portion inward of said vanes and spaced from said inner surface to reduce turbulence in said air flow along said vanes, said downstream housing hub being torpedo shaped converging toward said second end to direct air flow to avoid turbulence.

10. The device as set forth in claim 1 including a hanger pivotally connected to said housing to mount said housing in a dependent manner from a support, said hanger enabling said housing to move to selected angles, said hanger being lockable at said selected angle to direct air flow at said selected angle.

18. The device as set forth in claim 1 including a water line in said housing with a nozzle at one end to form a mist in the air discharging from said second end to reduce air temperature.

19. The device as set forth in claim 1 wherein the number of said blades is different from the number of said vanes to minimize noise.

20. The device as set forth in claim 1 wherein there are three said blades and four said vanes.

22. The device as set forth in claim 1 including a can having a closed top, and an open bottom, said can being sized to fit into an opening in a ceiling with said bottom mounting to said ceiling, said can being sized to receive and fit around said housing, said can including at least one fin attached to said top to prevent rotational flow of the air before entering said inlet.

11. An air moving device comprising:

a housing having an air inlet at a first end and an air outlet at a second end spaced from said first end with an air flow passage between said first and second ends,

a rotary fan mounted in said housing near said air inlet and having an impeller with a plurality of blades that produce an air flow with rotary and axial air flow components, said blades each having an upstream edge and a spaced downstream edge,

a plurality of spaced, radially extending air guide vanes that extend longitudinally in said housing between said impeller and said air outlet for converting said rotary component of said airflow into laminar and axial air flow in said housing, said vanes each having an upstream end, said vanes being spaced from said impeller by a gap between said upstream ends of said vanes and said downstream edges of said blades, said gap having a selected size, said gap size being selected to be no greater than a selected maximum dimension to avoid generation of turbulence and reduce static back pressure in said air flow, whereby said air flow exits said air outlet in an axial stream extending beyond said air outlet in a columnar pattern with minimal lateral dispersion, and

means to fasten said housing to a can light recessed in a ceiling to suspend said housing from said can light, said means to fasten including an electric connector having an externally threaded male end for connecting to a light bulb socket in said light can, a mounting plate at said first end of said housing, a tube attached to the top of the mounting plate, said means to fasten including a compression spring in said tube, a shaft telescoping in said tube and axially slidable therein, and co-operating interfitting key and slot portions on said tube and shaft to prevent relative rotation between said tube and shaft, said male end being carried on the end of said shaft opposite said spring, said spring urging said male end into said socket.

12. An air moving device comprising:

a housing having an air inlet at a first end and an air outlet at a second end spaced from said first end with an air flow passage between said first and second ends,

a rotary fan mounted in said housing near said air inlet and having an impeller with a plurality of blades that produce an air flow with rotary and axial air flow components, said blades each having an upstream edge and a spaced downstream edge,

a plurality of spaced, radially extending air guide vanes that extend longitudinally in said housing between said impeller and said air outlet for converting said rotary component of said airflow into laminar and axial air flow in said housing, said vanes each having an upstream end, said vanes being spaced from said impeller by a gap between said upstream ends of said vanes and said downstream edges of said blades, said gap having a selected size, said gap size being selected to be no greater than a selected maximum dimension to avoid generation of turbulence and reduce static back pressure in said air flow, whereby said air flow exits said air outlet in an axial stream extending beyond said air outlet in a columnar pattern with minimal lateral dispersion, and

an electric connector having an externally threaded male end mounted to said first end of said housing for connecting to a light bulb socket,

a grill on said housing for permitting air to enter said inlet, and

an electric light bulb socket mounted inside said housing to illuminate a room in which said housing is mounted.

13. An air moving device comprising:

a housing having an air inlet at a first end and an air outlet at a second end spaced from said first end with an air flow passage between said first and second ends,

a rotary fan mounted in said housing near said air inlet and having an impeller with a plurality of blades that produce an air flow with rotary and axial air flow components, said blades each having an upstream edge and a spaced downstream edge,

a plurality of spaced, radially extending air guide vanes that extend longitudinally in said housing between said impeller and said air outlet for converting said rotary component of said airflow into laminar and axial air flow in said housing, said vanes each having an upstream end, said vanes being spaced from said impeller by a gap between said upstream ends of said vanes and said downstream edges of said blades, said gap having a selected size, said gap size being selected to be no greater than a selected maximum dimension to avoid generation of turbulence and reduce static back pressure in said air flow, whereby said air flow exits said air outlet in an axial stream extending beyond said air outlet in a columnar pattern with minimal lateral dispersion, and

a grill and support assembly for mounting to a ceiling, said grill and support assembly having an inner ring with a spherical concave inner bearing surface, and

a housing ring sized and shaped to receive said housing, said second ring having a spherical convexly curved exterior second bearing surface sized and shaped to mate in a frictional fit with said inner bearing surface to support said housing from said ceiling and enable said housing to be vertical and to tilt at selected angles to the vertical and be frictionally held at a selected position.

14. The device as set forth in claim 13 wherein said grill and support assembly includes an outer ring for fastening to a ceiling and a plurality of spaced, radial, downwardly concave grill fins extending between said inner ring and said outer ring.

15. The device as set forth in claim 14 including a generally cylindrical can having a closed top, an open bottom and a bottom flange extending outwardly from said bottom, said can being sized to fit into an opening in a ceiling with said bottom flange mounting to said ceiling, said can being sized to fit around said housing above said housing ring, said can including at least one fin attached to said top to prevent rotational flow of the air before entering said inlet.

16. The device as set forth in claim 15:

including a clamping member and a fastener, said clamping member having a main body portion and a flange portion at one end of said main body portion,

wherein said can includes an opening spaced from said bottom and sized to receive said flange portion, said fastener extending through said bottom flange and said ceiling, and connecting to said main body portion to clamp said can to said ceiling.

17. The device as set forth in claim 16 including a plurality of said clamping members and wherein said can includes openings for said clamp members at circumferentially spaced positions.

21. An air moving device comprising:

a housing having an air inlet at a first end and an air outlet at a second end spaced from said first end with an air flow passage between said first and second ends,

a rotary fan mounted in said housing near said air inlet and having an impeller with a diameter including a hub with an axis of rotation and a plurality of circumferentially spaced, radially extending blades mounted on said hub, said blades producing an air flow with rotary and axial air flow components, said blades each having an upstream edge and a spaced downstream edge, and

a plurality of spaced air guide vanes that extend axially and radially relative to said axis in said housing between said impeller and said air outlet for converting said rotary component of said air flow into laminar axial air flow in said housing, said vanes each having an upstream end, said vanes being spaced in close proximity to said impeller by a gap between said upstream ends of said vanes and said downstream edges of said blades, said gap having a selected size, said gap size being selected to be less than one half of said diameter of said impeller to avoid generation of turbulence and reduce static back pressure in said air flow, whereby said air flow exits said air outlet in an axial stream extending beyond said air outlet in a columnar pattern with minimal lateral dispersion.