Method and apparatus for manufacturing concrete mass

• US 7,384,180 B2
• Filed: 12/01/2004
• Issued: 06/10/2008
• Est. Priority Date: 12/31/2003
• Status: Active Grant

• Current Assignee: Consolis Technology Oy AB
• Original Assignee: Consolis Technology Oy AB
• Inventors: Kappi, Aulis, Jarvinen, Lassi Antero
• Primary Examiner(s): SOOHOO, TONY GLEN
• Application Number:
  US11/000,432
• Publication Number:
  US 20050141338A1
• Time in Patent Office: 1,287 Days
• Field of Search: 366/200, 366/2, 366/64, 366/142, 366/241, 366/348, 366/601, 73/540.3, 73/540.2
• US Class Current: 366/2
• CPC Class Codes: B28C 7/026 by measuring data of the driving system, e.g. rotational speed, torque, consumed power
• CPC Class Codes: G01N 11/14 by using rotary bodies, e.g. vane G01N11/16 takes precedence
• CPC Class Codes: G01N 2011/0053 using ergometry; measuring power consumption
• CPC Class Codes: G01N 33/383 Concrete or cement
• CPC Class Codes: Y10S 366/601 Motor control

Abstract

Method and apparatus for manufacturing concrete mass, the concrete mass being manufactured in a mixer, and the torque caused by the mixing of the concrete mass to the mixing elements used for mixing of the concrete mass and/or the power consumption of the drive of the mixer, being measured in said method. The torque caused to the mixing elements of the concrete mass and/or the power consumption of the drive is measured at least with two different mixing speeds, and based on the measurement results, the properties of the concrete mass are determined.

Claims

1. A method for manufacturing concrete mass, the method comprising:

manufacturing concrete mass in a mixer apparatus, the mixer apparatus comprising a primary mixer adapted to manufacture a concrete mass, the primary mixer mixing the concrete mass with a mixing element, the primary mixer apparatus comprising a mixer drive motor;

driving the mixing element at two different mixing speeds;

respectively measuring the torque caused to the mixing element and/or the power consumption of the mixer drive motor at two or more different mixing speeds;

using the measurement results to determine at least two properties of the concrete mass, wherein the at least two properties are selected from the group consisting of the slump of the concrete mass, the toughness and the air content of the concrete mass.

2. A method in accordance with claim 1, the method further comprising adding an amount of additional concrete material and/or agents, wherein the amount added is based on the determined properties, and/or changing the mixing time for the concrete mass, wherein the change in mixing time is based on the determined properties, in order to change the determined properties.

3. A method in accordance with claim 2, the mixer apparatus comprising a mixing tank of the concrete mass, a frequency converter, a drive shaft and a gearbox,

wherein the torque is determined:

by measuring the power of the drive motor and by dividing it by the speed of rotation of the drive motor;

by measuring the supporting force of the drive motor;

by measuring the supporting force of the mixing tank of the concrete mass;

from internal signal processing of the frequency converter;

by measuring the phase shift of the current and voltage at the drive motor and/or;

from a torque sensor connected to the drive shaft of the drive motor or the gearbox.

4. A method in accordance with claim 1, wherein the torque and/or the power consumption of the mixer drive are continuously measured when the mixing speed changes steplessly between two different mixing speeds.

5. A method in accordance with claim 4, the mixer apparatus comprising a mixing tank of the concrete mass, a frequency converter, a drive shaft and a gearbox,

wherein the torque is determined:

by measuring the power of the drive motor and by dividing it by the speed of rotation of the drive motor;

by measuring the supporting force of the drive motor;

by measuring the supporting force of the mixing tank of the concrete mass;

from internal signal processing of the frequency converter;

by measuring the phase shift of the current and voltage at the drive motor and/or;

from a torque sensor connected to the drive shaft of the drive motor or the gearbox.

6. A method in accordance with claim 4, the method further comprising adding an amount of additional concrete material and/or agents, wherein the amount added is based on the determined properties, and/or changing the mixing time for the concrete mass, wherein the change in mixing time is based on the determined properties, in order to change the determined properties.

7. A method in accordance with claim 1, the mixer apparatus comprising a mixing tank of the concrete mass, a frequency converter, a drive shaft and a gearbox,

wherein the torque is determined:

by measuring the power of the drive motor and by dividing it by the speed of rotation of the drive motor;

by measuring the supporting force of the drive motor;

by measuring the supporting force of the mixing tank of the concrete mass;

from internal signal processing of the frequency converter;

by measuring the phase shift of the current and voltage at the drive motor and/or;

from a torque sensor connected to the drive shaft of the drive motor or the gearbox.

8. An apparatus for manufacturing concrete mass, the apparatus comprising:

a mixing tank of concrete mass;

a primary mixer adapted to manufacture a concrete mass;

elements for mixing the concrete mass;

a drive motor;

elements for changing the mixing seed of the mixing elements of the concrete mass;

elements for measuring the torque caused by the mixing of the concrete mass with the primary mixer andlor for measuring the power consumption of the drive motor of the primary mixer at two different seeds during manufacturing of the concrete mass and determining at least two properties of the concrete mass, wherein the at least two properties are selected from the group consisting of the slump of the concrete mass, the toughness and the air content of the concrete mass; and

elements for determining the at least two properties of the concrete.

9. An apparatus in accordance with claim 8, wherein the apparatus comprises elements for processing the measurement results of the torque caused by the mixing of the concrete mass and/or of the power consumption of the drive motor of the mixer.

10. An apparatus in accordance with claim 9, wherein the elements for processing the measurement results of the torque caused by the mixing of the concrete mass and/or of the power consumption of the drive motor of the mixer comprise a computer.

11. An apparatus in accordance with claim 9, wherein the drive motor is an electric motor and the elements for changing the mixing speed of the mixing elements of the concrete mass comprise a frequency converter.

12. An apparatus in accordance with claim 9, wherein the drive motor is a two-speed motor.

13. An apparatus in accordance with claim 8, wherein the drive motor is an electric motor and the elements for changing the mixing speed of the mixing elements of the concrete mass comprise a frequency converter.

14. An apparatus in accordance with claim 13, wherein the elements for processing the measurement results of the torque caused by the mixing of the concrete mass and/or of the power consumption of the drive motor of the mixer comprise a computer.

15. An apparatus in accordance with claim 8, wherein the drive motor is a two-speed motor.