Polymerase chain reaction container and process for producing the same

• US 7,384,782 B2
• Filed: 07/03/2003
• Issued: 06/10/2008
• Est. Priority Date: 07/05/2002
• Status: Expired due to Fees

• Current Assignee: Panasonic Corporation (Panasonic Holdings Corporation)
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Nakatani, Masaya, Yukimasa, Tetsuo
• Primary Examiner(s): Horlick; Kenneth R.
• Assistant Examiner(s): Thomas; David C
• Application Number:
  US10/485,342
• Publication Number:
  US 20040175713A1
• Time in Patent Office: 1,804 Days
• Field of Search: None
• US Class Current: 435/288.1
• CPC Class Codes: B01L 2300/0816 Cards, e.g. flat sample carriers usually with flow in two horizontal directions
• CPC Class Codes: B01L 2300/0877 Flow chambers
• CPC Class Codes: B01L 2300/0887 Laminated structure
• CPC Class Codes: B01L 2300/185 using a liquid as fluid
• CPC Class Codes: B01L 3/502707 characterised by the manufacture of the container or its components by shaping or joining plastic parts B29C59/00, B29C65/00; by laminating B32B37/00; manufacture of microstructural devices in general B81C
• CPC Class Codes: B01L 7/52 with provision for submitting samples to a predetermined sequence of different temperatures, e.g. for treating nucleic acid samples amplification or hybridisation processes per se C12Q1/68; controlling sequential reactions for synthesis B01J19/0046
• CPC Class Codes: C07H 21/00 Compounds containing two or more mononucleotide units having separate phosphate or polyphosphate groups linked by saccharide radicals of nucleoside groups, e.g. nucleic acids

Abstract

The present invention provides a kit employed for polymerase chain reaction. The kit has a cavity and a flow channel on a substrate. The flow channel is separated from the cavity by at least a barrier formed along the cavity. Such a structure allows the cavity to be filled with a sample solution even in minute quantities. At the same time, the structure can provide a sample solution with a rapid temperature-control. The structure can therefore contribute to accelerated polymerase chain reaction.

Claims

1. A polymerase chain reaction kit comprising:

a one-piece substrate having therein a cavity for holding a sample solution, a flow channel for circulating a heating medium, and a barrier separating the cavity and the flow channel such that the flow channel is adjacent the boundary of the cavity defined by the barrier, the cavity, the flow channel and the barrier all being formed in the integral, one-piece substrate; and

at least one cover plate for sealing at least one of the cavity and the flow channel.

2. The polymerase chain reaction kit of claim 1, wherein the flow channel and the cavity are in the same surface of the substrate.

3. The polymerase chain reaction kit of claim 1 comprising a first cover plate for sealing the cavity, and a second cover plate for sealing the flow channel,

wherein the cavity is in a first surface of the substrate, and the flow channel is in a second surface opposite the first surface of the substrate.

4. The polymerase chain reaction kit of claim 1, wherein the flow channel is in the substrate and extends along at least a section of a side of the cavity.

5. The polymerase chain reaction kit of claim 3, wherein the flow channel is in the substrate and extends at least a section of a bottom of the cavity.

6. The polymerase chain reaction kit of claim 1, wherein at least a portion of the barrier separating the cavity from the flow channel comprises the same material as that forming the substrate.

7. The polymerase chain reaction kit of claim 3, wherein at least a portion of the barrier, separating the cavity from the flow channel, comprises material having an etching rate under dry etching with promotive gas selected from the group consisting of CF₄ and SF₆ smaller than the etching rate of the substrate, in an identical etching method.

8. The polymerase chain reaction kit of claim 1, wherein the substrate is silicon.

9. The polymerase chain reaction kit of claim 1, wherein each of the substrate and the cover plate comprises a material selected from the group consisting of i) silicon, ii) silicon oxide, and iii) glass including silicon oxide.

10. The polymerase chain reaction kit of claim 1, wherein the substrate comprises a multi-layered structure comprising a silicon layer and a layer selected from the group consisting of i) silicon dioxide and ii) a glass substrate including silicon dioxide.

11. The polymerase chain reaction kit of claim 3, wherein the barrier comprises a material selected from the group consisting of i) silicon dioxide, ii) silicon nitride, iii) gold, iv) platinum, v) chrome, and vi) nickel.

12. The polymerase chain reaction kit of claim 1, wherein the cover plate comprises an opening selected from the group consisting of i) a sample-injection inlet connected to the cavity, ii) a flow-in hole connected to the flow channel, and iii) a flow-out hole connected to the flow channel.

13. The polymerase chain reaction kit of claim 3, wherein the first cover plate comprises a sample-injection inlet connected to the cavity, and the second cover plate comprises a flow-in hole and a flow-out hole connected to the flow channel.

14. The polymerase chain reaction kit of claim 12, wherein the opening is conic and narrower on a side attached to the substrate.

15. The polymerase chain reaction kit of claim 1, further comprising an opening selected from the group consisting of i) a sample-injection inlet connected to the cavity, ii) a flow-in hole connected to the flow channel, and iii) a flow-out hole connected to the flow channel, on a side section at an interface between the substrate and the cover plate.

16. The polymerase chain reaction kit of claim 1, wherein the substrate and the cover plate are directly attached.

17. The polymerase chain reaction kit of claim 1, wherein the barrier has a thickness of not more than 100 μ

m.

18. The polymerase chain reaction kit of claim 1, wherein the cavity comprises a shape selected from the group consisting of an oval and a rectangle.

19. The polymerase chain reaction kit of claim 4, wherein the cavity comprises as a shape selected from the group consisting of i) a meander with at least two bends, and ii) a spiral.

20. The polymerase chain reaction kit of claim 5, wherein the flow channel comprises a bottom area wider than that of the cavity.

21. A polymerase chain reaction kit comprising:

a one-piece substrate having therein a cavity for holding a sample solution, a flow channel for circulating a heating medium, and a barrier separating the cavity and the flow channel such that the flow channel is adjacent the boundary of the cavity defined by the barrier, the cavity, the flow channel and the barrier all being formed in the integral, one-piece substrate, the flow channel surrounding the cavity; and

at least one cover plate for sealing at least one of the cavity and the flow channel.

22. The polymerase chain reaction kit of claim 21, wherein the flow channel and the cavity are in the same surface of the substrate.

23. The polymerase chain reaction kit of claim 21, wherein the flow channel is in the substrate and extends along at least a section of a side of the cavity.

24. The polymerase chain reaction kit of claim 23, wherein the cavity comprises as a shape selected from the group consisting of i) a meander with at least two bends, and ii) a spiral.

25. The polymerase chain reaction kit of claim 21, wherein at least a portion of the barrier separating the cavity from the flow channel comprises the same material as that forming the substrate.

26. The polymerase chain reaction kit of claim 21, wherein the substrate is silicon.

27. The polymerase chain reaction kit of claim 21, wherein each of the substrate and the cover plate comprises a material selected from the group consisting of i) silicon, ii) silicon oxide, and iii) glass including silicon oxide.

28. The polymerase chain reaction kit of claim 21, wherein the substrate comprises a multi-layered structure comprising a silicon layer and a layer selected from the group consisting of i) silicon dioxide and ii) a glass substrate including silicon dioxide.

29. The polymerase chain reaction kit of claim 21, wherein the cover plate comprises an opening selected from the group consisting of i) a sample-injection inlet connected to the cavity, ii) a flow-in hole connected to the flow channel, and iii) a flow-out hole connected to the flow channel.

30. The polymerase chain reaction kit of claim 29, wherein the opening is conic and narrower on a side attached to the substrate.

31. The polymerase chain reaction kit of claim 21, further comprising an opening selected from the group consisting of i) a sample-injection inlet connected to the cavity, ii) a flow-in hole connected to the flow channel, and iii) a flow-out hole connected to the flow channel, on a side section at an interface between the substrate and the cover plate.

32. The polymerase chain reaction kit of claim 21, wherein the substrate and the cover plate are directly attached.

33. The polymerase chain reaction kit of claim 21, wherein the barrier has a thickness of not more than 100 μ

m.

34. The polymerase chain reaction kit of claim 21, wherein the cavity comprises a shape selected from the group consisting of an oval and a rectangle.