Food holding cabinet with removable tray covers

• US 7,385,160 B2
• Filed: 10/17/2006
• Issued: 06/10/2008
• Est. Priority Date: 10/17/2005
• Status: Expired due to Fees

• Current Assignee: Merco/Savory LLC
• Original Assignee: Merco/Savory LLC
• Inventors: Jones, Douglas Scott
• Primary Examiner(s): PELHAM, JOSEPH MOORE
• Application Number:
  US11/582,029
• Publication Number:
  US 20070108178A1
• Time in Patent Office: 602 Days
• Field of Search: None
• US Class Current: 219/386
• CPC Class Codes: A47J 39/006 for either storing and preparing or for preparing food on serving trays, e.g. heating, thawing, preserving
• CPC Class Codes: F24C 15/16 Shelves, racks or trays inside ovens; Supports therefor

Abstract

A food holding cabinet having a housing defining a heating chamber for holding a covered food tray in a tray location has a pair of elongated rigid rods mounted to the housing for suspending a food tray cover thereon in a position above the tray location. A front rod extends across the opening to the heating chamber and supports the front end of the tray cover and a rear rod supports the rear of the cover. When a food tray is inserted into the tray location, it lifts and supports the cover. When the tray is removed, the front rod prevents removal of the cover along with the underlying tray. The front rod is spring-loaded to be pulled away from the housing to facilitate removal of the cover. A tray cover is also provided.

Claims

1. A food holding cabinet having a heating chamber for holding a covered food tray therein, comprising:

a housing that defines the heating chamber and a heating chamber opening for access to the heating chamber, the heating chamber including a front portion, a rear portion, and at least one tray location for receiving a food tray, and

a pair of rigid support structures mounted to the housing for suspending a tray cover in the heating chamber in a position above the at least one tray location, the pair of support structures including a front support structure positioned adjacent to and extending across the front of the heating chamber opening, such that when a food tray is inserted into the food tray location and under a suspended tray cover, the food tray will engage a bottom portion of the tray cover and lift it upwardly off of the pair of support structures such that the tray cover is supported by the food tray, and such that as the underlying food tray is removed from the heating chamber, the front support structure engages and prevents the tray cover from being removed from the heating chamber along with the food tray, and the support structures resume suspension of the tray cover.

2. The food holding cabinet of claim 1, wherein the pair of support structures are mounted at positions that will suspend a tray cover thereon at a height that is slightly less than the height of the food tray that is to be seated in the tray location.

3. The food holding cabinet of claim 1, the pair of support structures includes a rear support structure that extends across and is fixed to the rear portion of the heating chamber.

4. The food holding cabinet of claim 1, wherein the front support structure is an elongated rigid member having opposed end portions, and the respective opposed end portions are mounted to the housing to either side of the heating chamber opening.

5. The food holding cabinet of claim 1, wherein the front support structure is temporarily movable away from a first position near and across the heating chamber opening where the front support structure supports a tray cover to a second position further away from the first position to facilitate removal of the tray cover from the front support structure and from the heating chamber opening.

6. The food holding cabinet of claim 5, wherein the front support structure is spring-loadedly mounted to the housing such that it is temporarily movable against a biasing force away from the first position to the second position and by the biasing force back toward the first position.

7. The food holding cabinet of claim 5, wherein the front support structure has opposed end portions and a central portion between and communicating with the end portions, at least one opposed end portion having a spring section such that the central portion is movable away from the first position to the second position and back toward the first position.

8. The food holding cabinet of claim 7, wherein each of the opposed end portions has a spring section.

9. The food holding cabinet of claim 4, wherein at least one of the respective opposed end portions of the elongated rigid member is spring-loadedly mounted to the housing to allow the at least one spring-loaded end portion and at least an adjacent portion of the elongated rigid member to be moved against the bias of the spring further away from the housing and heating chamber opening, to facilitate removal of a food tray cover from the support structures and the heating chamber opening.

10. The food holding cabinet of claim 9, wherein each of the respective opposed end portions of the elongated rigid member is spring-loadedly mounted to the housing.

11. The food holding cabinet of claim 3, wherein the front support structure is a bar.

12. The food holding cabinet of claim 11, wherein the bar has a central portion and opposed end portions that are at an angle to the central portion, the housing has a front wall that defines the heating chamber opening, and the respective opposed end portions are spring-mounted to the housing front wall to either side of the heating chamber opening.

13. The food holding cabinet of claim 1, wherein the housing includes a rear wall which in part defines the heating chamber, the rear wall being at least partly removable so as to create a heating chamber rear opening.

14. The food holding cabinet of claim 1, wherein the heating chamber is for holding a plurality of covered food trays therein, wherein the heating chamber includes a plurality of food tray locations, a left tray location, and a right tray location, the left and right tray locations being side-by-side to one another and each for receiving a food tray, the pair of support structures being for suspending a tray cover above each tray location, such that when a food tray is inserted into a respective food tray location and under a respective suspended tray cover, the food tray will engage a bottom portion of its respective tray cover and lift it upwardly off of the pair of support structures such that the tray cover is supported by its underlying food tray, and such that as the underlying food tray is removed from the heating chamber, the front support structure engages and prevents the tray cover from being removed from the heating chamber along with the food tray, and the support structures resume suspension of the tray cover.

15. The food holding cabinet of claim 14, wherein the pair of support structures are mounted at positions that will suspend each of the tray covers thereon at a height that is slightly less than the height of the respective food tray that is to be seated in the respective tray location.

16. The food holding cabinet of claim 14, wherein the heating chamber includes a rear support structure positioned adjacent to and mounted the rear portion of the heating chamber.

17. The food holding cabinet of claim 14, wherein the front support structure is an elongated rigid member having opposed end portions, and the respective opposed end portions each include a spring and are spring-loadedly mounted to the housing to either side of the heating chamber opening.

18. The food holding cabinet of claim 17, wherein the elongated rigid member is a bar.

19. The food holding cabinet of claim 16, wherein the rear support structure is an elongated rigid member that extends across the rear portion of the heating chamber and is fixed to the housing.

20. The food holding cabinet of claim 14, wherein the heating chamber is for holding a plurality of covered food trays therein, wherein the heating chamber includes two compartments, an upper compartment and a lower compartment, one being above the other and separated by a floor, the upper compartment including an upper left tray location and an upper right tray location, and the lower compartment including a lower left tray location and an lower right tray location, side-by-side to one another, each of the four tray locations being for receiving a respective food tray, there being two pairs of support structures, a first upper pair of support structures mounted to the housing to be operative to suspend a food tray cover above each respective upper left and upper right food tray locations, and a second lower pair of support structures mounted to the housing to be operative to suspend a food tray cover above each respective lower left and lower right food tray locations, such that when a food tray is inserted into a respective food tray location and under a respective suspended tray cover, the food tray will engage a bottom portion of its respective tray cover and lift it upwardly off of the corresponding pair of support structures such that the tray cover is supported by its underlying food tray, and such that as the underlying food tray is removed from the heating chamber, the front support structure of the corresponding pair of support structures engages and prevents the tray cover from being removed from the heating chamber along with the removed food tray, and the corresponding pair of support structures resumes suspension of the tray cover.

21. The food holding cabinet of claim 20, wherein each pair of support structures is mounted at positions that will suspend each of the tray covers to be suspended thereon at a height that is slightly less than the height of the respective food tray that is to be seated thereunder in the respective tray location.

22. The food holding cabinet of claim 20, wherein each pair of the two pairs of upper and lower support structures includes a front support structure positioned adjacent to the front portion of the respective upper and lower compartments, and a rear support structure positioned adjacent to the rear portion of the respective upper and lower compartments, each of the respective upper and lower front support structures extending across and in front of the heating chamber opening to the respective upper and lower compartments.

23. The food holding cabinet of claim 22, wherein each front support structure is an elongated rigid member having opposed end portions, at least one of the respective opposed end portions of the elongated rigid member includes a spring and is spring-loadedly mounted to the housing to allow the at least one spring-loaded end portion and at least an adjacent portion of the elongated rigid member to be moved against the bias of the spring further away from the housing and heating chamber opening, to facilitate removal of the food tray from the support structures and the heating chamber opening.

24. The food holding cabinet of claim 23, wherein each of the opposed end portions of the respective front support structures includes a spring and is spring-loadedly mounted to the housing to either side of the heating chamber opening alongside the respective upper and lower compartments.

25. The food holding cabinet of claim 23, wherein the front support structure elongated rigid member is a bar.

26. The food holding cabinet of claim 22, wherein the rear support structure is an elongated rigid member that extends across the rear portion of the heating chamber and is fixed to the housing.

27. The food holding cabinet of claim 20, wherein the housing includes a rear wall which in part defines the heating chamber, the rear wall being at least partly removable so as to create a heating chamber rear opening.

28. The food holding cabinet of claim 22, wherein the front support structure elongated rigid members are mounted to the housing to be temporarily movable away from a first position near the heating chamber opening where the front support structures support one or two tray covers, to a second position further away from the first position, to facilitate removal of either or both of the tray covers from the respective support structures and the heating chamber opening.

29. The food holding cabinet of claim 28, wherein the front support structures are spring-loadedly mounted to the housing such that they are temporarily movable against a biasing force away from the first position to the second position and by the biasing force back toward the first position.

30. The food holding cabinet of claim 28, wherein the front support structure has opposed end portions and a central portion between and communicating with the end portions, at least one opposed end portion having a spring section such that the central portion is movable away from the first position to the second position and back toward the first position.

31. The food holding cabinet of claim 30, wherein each of the opposed end portions has a spring section.

32. A food tray cover for covering a food tray for use in a food holding cabinet, which comprises:

a recessed top central panel, said central panel being in communication with and being surrounded by

a pair of opposed upstanding side walls, and by

a pair of opposed upstanding front and rear walls, said pair of side walls communicating with said pair of front and rear walls, wherein said front wall extends up higher than said rear wall, and said front wall communicates with at least one forwardly extending front extension, and said rear wall communicates with at least one rearwardly extending rear extension.

33. The food tray cover of claim 32, wherein said at least one front extension is a continuous lip.

34. The food tray cover of claim 32, wherein said at least one rear extension is a continuous lip.

35. The food tray cover of claim 32, wherein said at least one front extension is a continuous lip, said at least one rear extension is a continuous lip, and said front continuous lip extends further forward than said rear continuous lip extends rearward.

36. The food tray cover of claim 32, wherein said at least one front extension comprises a plurality of lips.

37. The food tray cover of claim 32, wherein said at least one front extension comprises a plurality of prongs.

38. The food tray cover of claim 32, wherein said central panel is substantially flat.

39. The food tray cover of claim 32, wherein said central panel and said walls are substantially flat and substantially rectilinear.

40. The food tray cover of claim 32, wherein one of said side walls communicates with a skirt that depends from said one side wall to below said recessed central panel.

41. The food tray cover of claim 40, wherein said depending skirt extends along substantially the entire length of said central panel.

42. The food tray cover of claim 35, wherein said front and rear continuous lips have an undersurface that is substantially flat.

43. The food tray cover of claim 33, wherein the food tray cover is a one-piece construction made of metal or plastic.