Thermal mass flow transducer including PWM-type heater current driver

• US 7,387,022 B1
• Filed: 05/02/2007
• Issued: 06/17/2008
• Est. Priority Date: 05/02/2007
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Korniyenko, Oleg, Yankovskiy, Boris, Stoianov, Gabriel
• Primary Examiner(s): Thompson; Jewel
• Application Number:
  US11/743,462
• Time in Patent Office: 412 Days
• Field of Search: 7320411-20419, 7320423-20427
• US Class Current: 73/204.11
• CPC Class Codes: G01F 1/6842 with means for influencing the fluid flow
• CPC Class Codes: G01F 1/696 Circuits therefor, e.g. constant-current flow meters
• CPC Class Codes: G01F 1/698 Feedback or rebalancing circuits, e.g. self heated constant temperature flowmeters

Abstract

A thermal mass flow transducer includes first and second constant current sources, a first temperature sensitive element, a second temperature sensitive element, a heater element, and a control circuit. The control circuit is coupled to the heater element and is further coupled to receive temperature signals from the first and second temperature sensitive element. The control circuit is responsive to the temperature signals to determine a temperature difference between the first and second temperature sensitive elements, to generate a pulse width modulation (PWM) current based on the determined temperature difference, and to supply the current to the heater element at a current magnitude sufficient to maintain the temperature difference at a predetermined value.

Claims

1. A thermal mass flow transducer, comprising:

first and second constant current sources each operable to supply a constant current;

a first temperature sensitive element coupled to receive the constant current supplied from the first constant current source and configured, upon receipt thereof, to generate a first temperature signal representative of its temperature;

a second temperature sensitive element coupled to receive the constant current supplied from the second constant current source and configured, upon receipt thereof, to generate a second temperature signal representative of its temperature;

a heater element in thermal communication with the first temperature sensitive element and thermally isolated from the second temperature sensitive element, the heater element coupled to receive a heater current and, in response thereto, to generate heat; and

a control circuit coupled to the heater element and further coupled to receive the first and second temperature signals, the control circuit operable, in response to the first and second temperature signals, to;

(i) determine a temperature difference between at least the first and second temperature sensitive elements,

(ii) generate a pulse width modulation (PWM) current based on the determined temperature difference, and

(iii) supply the heater current to the heater element at a current magnitude sufficient to maintain the temperature difference at a predetermined value.

2. The transducer of claim 1, wherein the control circuit comprises:

a PWM current driver coupled to receive a current command signal and operable, in response thereto, to generate the PWM current.

3. The transducer of claim 2, wherein the control circuit comprises:

a low-pass filter coupled to receive the PWM current and supply the heater current to the heater element.

4. The transducer of claim 2, wherein the control circuit comprises:

a comparator coupled to receive the first temperature signal and the second temperature signal and operable to supply an error signal based in part on the determined temperature difference; and

an amplifier coupled to receive the error signal and operable, in response thereto, to supply the current command signal to the PWM current driver.

5. The transducer of claim 4, wherein:

the comparator is further coupled to receive a predetermined temperature difference signal representative of the predetermined value; and

the error signal is based on the determined temperature difference and the predetermined value.

6. The transducer of claim 4, wherein the current command signal represents a heater current rate-of-change and resultant heater current.

7. The transducer of claim 1, further comprising:

an amplifier coupled to receive the temperature signal and operable, in response thereto, to supply an ambient temperature signal.

8. The transducer of claim 1, wherein the first and second temperature sensitive elements are each platinum element temperature detectors (RTDs).

9. The transducer of claim 1, wherein the heater current is representative of a fluid flow rate past the first and second temperature sensitive elements.

10. The transducer of claim 1, further comprising:

a housing surrounding at least a portion of the control circuit; and

a probe extending, in cantilever fashion, from the housing, the probe having the first temperature sensitive element, the second temperature sensitive element, and the heater element disposed therein.

11. A thermal mass flow transducer assembly, comprising:

a housing;

a probe extending, in cantilever fashion, from the housing;

first and second constant current sources disposed within the housing, each constant current source operable to supply a constant current;

a first temperature sensitive element disposed within the probe and coupled to receive the constant current supplied from the first constant current source, the first temperature sensitive element configured, upon receipt of the constant current, to generate a first temperature signal representative of its temperature;

a second temperature sensitive element disposed within the probe and coupled to receive the constant current supplied from the second constant current source, the second temperature sensitive element configured, upon receipt of the constant current, to generate a second temperature signal representative of its temperature;

a heater element in thermal communication with the first temperature sensitive element and thermally isolated from the second temperature sensitive element, the heater element coupled to receive a heater current and, in response thereto, to generate heat; and

a control circuit disposed at least partially within the housing, the control circuit coupled to the heater element and further coupled to receive the first and second temperature signals, the control circuit operable, in response to the first and second temperature signals, to;

(i) determine a temperature difference between at least the first and second temperature sensitive elements,

(ii) generate a pulse width modulation (PWM) current based on the determined temperature difference, and

(iii) supply the heater current to the heater element at a current magnitude sufficient to maintain the temperature difference at a predetermined value.

12. The transducer of claim 11, wherein the control circuit comprises:

a PWM current driver coupled to receive a current command signal and operable, in response thereto, to generate the PWM current.

13. The transducer of claim 12, wherein the control circuit comprises:

a low-pass filter coupled to receive the PWM current and supply the heater current to the heater element.

14. The transducer of claim 12, wherein the control circuit comprises:

a comparator coupled to receive the first temperature signal and the second temperature signal and operable to supply an error signal based in part on the determined temperature difference; and

an amplifier coupled to receive the error signal and operable, in response thereto, to supply the current command signal to the PWM current driver.

15. The transducer of claim 14, wherein:

the comparator is further coupled to receive a predetermined temperature difference signal representative of the predetermined value; and

the error signal is based on the determined temperature difference and the predetermined value.

16. The transducer of claim 14, wherein the current command signal represents a heater current rate-of-change and resultant heater current.

17. The transducer of claim 11, further comprising:

an amplifier coupled to receive the temperature signal and operable, in response thereto, to supply an ambient temperature signal.

18. The transducer of claim 11, wherein the first and second temperature sensitive elements are each platinum element temperature detectors (RTDs).

19. The transducer of claim 11, wherein the heater current is representative of a fluid flow rate past the first and second temperature sensitive elements.

20. A thermal mass flow transducer assembly, comprising:

a housing;

a probe extending, in cantilever fashion, from the housing;

first and second constant current sources disposed within the housing, each constant current source operable to supply a constant current;

a first temperature sensitive element disposed within the probe and coupled to receive the constant current supplied from the first constant current source, the first temperature sensitive element configured, upon receipt of the constant current, to generate a first temperature signal representative of its temperature;

a second temperature sensitive element disposed within the probe and coupled to receive the constant current supplied from the second constant current source, the second temperature sensitive element configured, upon receipt of the constant current, to generate a second temperature signal representative of its temperature;

a heater element in thermal communication with the first temperature sensitive element and thermally isolated from the second temperature sensitive element, the heater element coupled to receive a heater current and, in response thereto, to generate heat; and

a control circuit disposed at least partially within the housing and comprising;

a comparator coupled to receive the first temperature signal, the second temperature signal, and a temperature difference signal representative of a predetermined temperature difference value, and operable, in response thereto, to supply an error signal,

an amplifier coupled to receive the error signal and operable, in response thereto, to supply a current command signal,

a PWM current driver coupled to receive the current command signal and operable, in response thereto, to generate the PWM current; and

a low-pass filter coupled to receive the PWM current and supply the heater current to the heater element at a current magnitude sufficient to maintain the temperature difference at the predetermined temperature difference value.