Stent crimping system

• US 7,389,670 B1
• Filed: 07/26/2005
• Issued: 06/24/2008
• Est. Priority Date: 07/26/2004
• Status: Active Grant

• Current Assignee: Abbott Laboratories Incorporated
• Original Assignee: Abbott Laboratories Incorporated
• Inventors: Baron, Scott, Lowe, David, Kokish, Arkady, Shumer, Dan
• Primary Examiner(s): Crane; Daniel C
• Application Number:
  US11/191,159
• Time in Patent Office: 1,064 Days
• Field of Search: 724/02, 724/06, 292/82, 292/835, 292/37
• US Class Current: 72/402
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/9522 Means for mounting a stent or stent-graft onto or into a placement instrument
• CPC Class Codes: A61F 2/9524 Iris-type crimpers
• CPC Class Codes: B25B 27/10 inserting fittings into hoses
• CPC Class Codes: Y10T 29/49764 with testing or indicating
• CPC Class Codes: Y10T 29/49865 by temperature differential [e.g., shrink fit]

Abstract

A stent crimping assembly is provided for crimping a stent from a first diameter to a reduced second diameter. The crimping assembly includes a plurality of movable wedges disposed about a rotational axis to form a wedge assembly. Each wedge includes a respective first side and a second side converging to form a tip portion. The tip portions are arranged to collectively form an iris about the rotational axis thereof. The iris defining a crimp aperture about which the movable wedges are disposed. Each wedge is associated with a stationary structure and an rotational actuation unit such that during rotation of the actuation unit about the rotational axis, the iris is caused to rotate about the rotational axis, relative the stationary structure, for inward movement of the wedges to decrease the size of the aperture and outward movement of the wedges to increase the size of the aperture.

Claims

1. A stent crimping assembly for crimping a stent from a first diameter to a reduced second diameter, said crimping assembly comprising:

a plurality of movable wedges having respective first side and a second side converging to form a tip portion, said tip portions being arranged to collectively form an iris about a rotational axis thereof, said iris defining a crimp aperture about which said movable wedges are disposed, each said wedge being associated with a stationary structure and a rotational actuation unit for relative rotational displacement of the wedges about said rotational axis of the iris, as a unit, and such that during rotation of the actuation unit about the rotational axis, the iris is caused to rotate about the rotational axis, relative the stationary structure, for inward movement of the wedges to decrease the size of the crimp aperture and outward movement of the wedges to increase the size of the crimp aperture.

2. The stent crimping assembly according to claim 1, wherein

each said movable wedge having at least one end section coupled to the stationary structure for said relative rotational displacement therebetween, and another section of the movable wedge coupled to the actuation unit for substantially relative linear displacement therebetween.

3. The stent crimping assembly according to claim 1, wherein

the rotational coupling of each wedge to the stationary structure is positioned proximate to a distal portion of the respective wedge, and the linear coupling of each wedge to the actuation unit is positioned proximate to a proximal portion of the respective wedge.

4. The stent crimping assembly according to claim 3, wherein

the relative rotation displacement of each wedge is about a respective rotational axis that extends substantially parallel to the rotational axis of said iris, and the relative linear displacement of each wedge is in a direction that extends substantially perpendicular to a respective bisecting plane of each wedge.

5. The stent crimping assembly according to claim 3, wherein

the rotational coupling of each wedge to the stationary structure further includes a respective linear displacement along a respective bisecting plane of each wedge for movement toward the aperture during said inward movement thereof, and movement away from the aperture during said outward movement thereof.

6. The stent crimping assembly according to claim 5, wherein

said stationary structure includes at least one stationary end wall disposed adjacent the at least one end section of each wedge, and

for each wedge, one of the wedge end section and the stationary end wall including a respective bearing device about which the respective wedge rotates, and the other the stationary end wall and the respective wedge includes a corresponding elongated slot that slideably and rotatably receives a corresponding bearing device.

7. The stent crimping assembly according to claim 6, wherein

said stationary structure includes an opposed second stationary end wall disposed adjacent the a second end section of each wedge, opposite the one end section thereof, and

for each said wedge, one of the wedge second end section and the second stationary end wall including a respective bearing device about which the respective wedge rotates, and the other the second stationary end wall and the respective wedge includes a corresponding elongated slot that slideably and rotatably receives a corresponding bearing device.

8. The stent crimping assembly according to claim 7, wherein

said stationary end wall includes a plurality of bearing devices disposed about the rotational axis of the iris, each bearing device being associated with one respective wedge, and

each wedge end section defining said elongated slot extending in a direction along the respective centerline of said wedge.

9. The stent crimping assembly according to claim 8, wherein

each said elongated slot having a width dimension slightly larger than the diameter of the respective bearing device.

10. The stent crimping assembly according to claim 3, wherein

said stationary structure includes at least one stationary end wall disposed adjacent the at least one end section of each wedge, and

said actuation unit includes a housing enclosing the plurality of movable wedges, said housing rotatably coupled to said stationary end wall for rotational displacement about the rotational axis of the iris.

11. The stent crimping assembly according to claim 10, further including:

a respective slider mechanism coupling a respective wedge to the housing for said respective substantially linear displacement of the respective proximal portion of the wedge to the housing during said rotational displacement of the housing.

12. The stent crimping assembly according to claim 11, wherein

said housing includes a cylindrical-shaped drum portion circumferentially surrounding said plurality of wedges, and at least one rotational end wall affixed to said drum portion, said rotational end wall further configured to rotatably couple to said stationary end wall for rotation of said housing about the rotational axis of the aperture as a unit.

13. The stent crimping assembly according to claim 12, wherein

said stationary end wall defining a stent receiving port providing access to the aperture of the iris, and a first bearing surface, and

said rotational end wall defining a second bearing surface formed and dimensioned to rotatably engage the first bearing surface for rotational support of the housing.

14. The stent crimping assembly according to claim 12, wherein

each respective slider mechanism slideably couples the respective wedge to the drum portion.

15. The stent crimping assembly according to claim 12, wherein

said slider mechanism includes a linear bearing device mounted to said wedge, and a carriage unit slideably coupled to said bearing device for movement in a direction substantially perpendicular to respective bisector of the wedge.

16. The stent crimping assembly according to claim 15, wherein

each slider mechanism including a saddle unit coupled to a carriage unit, and

said drum portion including a plurality of holes circumferentially spaced-apart about said drum, each said hole formed and dimensioned for mounting receipt of a corresponding carriage unit thereto.

17. The stent crimping assembly according to claim 10, wherein

said stationary end wall includes a plurality of bearing devices disposed about the rotational axis of the iris, each said bearing device being associated with one respective wedge, and

each wedge end section defining and elongated slot extending in a direction along the respective centerline of said wedge, each said elongated slot that slideably and rotatably receives a corresponding bearing device.

18. A stent crimper system comprising:

an iris composed of a plurality of movable wedges disposed about an aperture, the iris having a rotational axis about which the wedges rotate as a unit, the wedges being disposed between substantially concentric first end walls and an actuation housing substantially centered about the rotational axis and rotatably coupled to the first end walls in a manner enabling relative rotational displacement of the wedges about said rotational axis of the iris, as a unit, each said wedge further being associated with the first end walls and the actuation housing such that during rotational movement of the actuation housing, said iris is caused to rotate about the rotational axis, relative a stationary structure, for inward movement of the wedges to decrease the size of the aperture and outward movement of the wedges to increase the size of the aperture.

19. The stent crimper system according to claim 18, wherein

said first end walls are stationary end walls affixed relative to the stationary structure.

20. The stent crimper system according to claim 19, wherein

each said movable wedge having opposed sides walls coupled to respective stationary end walls proximate to a distal portion of the respective wedge side walls for said relative rotational displacement therebetween, and each movable wedge further including another section associated with the actuation housing for substantially relative linear displacement therebetween.

21. The stent crimper system according to claim 20, wherein

said actuation housing includes a pair of opposed rotational end walls rotatably coupled to a respective stationary end wall, and a cross-support structure substantially rigidly coupling said rotational end walls to one another for rotational displacement about the rotational axis as a unit, each said wedge being coupled to said cross-support to enable respective substantially relative linear displacement therebetween.

22. The stent crimper system according to claim 21, wherein

said cross-support structure including a drum portion surrounding a proximal portion of the wedges, and linearly coupling each wedge proximate to the proximal portion thereof.

23. The stent crimper system according to claim 20, wherein

said relative rotation displacement of each wedge is about a respective rotational axis that extends substantially parallel to the rotational axis of said iris, and the relative linear displacement of each wedge is in a direction that extends substantially perpendicular to a respective bisecting plane of each wedge.

24. The stent crimper system according to claim 23, wherein

the respective rotational coupling of each wedge to the respective stationary end walls further includes a respective linear displacement along the respective bisecting plane of each wedge for movement toward the aperture during said inward movement thereof, and movement away from the aperture during said outward movement thereof.

25. The stent crimper system according to claim 24, wherein

each stationary end wall includes a plurality of bearing devices disposed about the rotational axis of the iris, each bearing device being associated with one respective wedge, and

each opposed wedge side wall defining an elongated slot extending in a direction along the respective bisecting plane that slideably receives a corresponding bearing device for said respective linear displacement along the respective bisecting plane, and rotatably receives the corresponding bearing device for said respective rotational displacement about said respective rotational axis of each wedge.

26. The stent crimper system according to claim 25, wherein

each said elongated slot having a width dimension slightly larger than the diameter of the respective bearing device.

27. The stent crimper system according to claim 25, further including:

a plurality of respective slider mechanisms coupling a respective wedge to the housing for said respective substantially linear displacement of a respective proximal portion of the wedge relative to the housing during said rotational displacement of the housing.

28. The stent crimper system according to claim 27, wherein

said actuation housing includes a pair of opposed rotational end walls rotatably coupled to a respective stationary end wall, and a cylindrical-shaped drum portion circumferentially surrounding said plurality of wedges, and substantially rigidly coupling said rotational end walls to one another for rotational displacement about the rotational axis as a unit.

29. The stent crimper system according to claim 28, wherein

at least one said stationary end wall defining a stent receiving port providing access to the aperture of the iris, and a respective first bearing surface, and

each said rotational end wall defining a respective second bearing surface formed and dimensioned to rotatably engage a respective first bearing surface for rotational support of the housing.

30. The stent crimper system according to claim 28, wherein

each respective slider mechanism slideably couples the respective wedge to the drum portion.

31. The stent crimper system according to claim 30, wherein

said slider mechanism includes a pair of spaced-apart linear bearing devices each mounted to a proximal end of said wedge, and a carriage unit slideably coupled to said pair of bearing devices for movement in said direction substantially perpendicular to the respective bisecting plane of the wedge.

32. The stent crimper system according to claim 31, wherein

each slider mechanism further including a saddle unit coupled to a respective carriage unit, and

said drum portion including a plurality of access ports circumferentially spaced-apart about said drum, each said access port being formed and dimensioned for mounting receipt of a corresponding carriage unit thereto.

33. The stent crimper system according to claim 18, wherein

said actuation housing includes a pair of opposed rotational end walls rotatably coupled to a respective first end wall, and a cross-support structure substantially rigidly coupling said rotational end walls to one another, each said rotational end walls and the first end walls configured for rotational displacement about the rotational axis, relative one another.