Remote control for a drilling machine

• US 7,392,858 B2
• Filed: 03/28/2005
• Issued: 07/01/2008
• Est. Priority Date: 07/18/2000
• Status: Active Grant

• Current Assignee: Charles Machine Works Inc (Toro)
• Original Assignee: Charles Machine Works Inc (Toro)
• Inventors: Koch, Geoff D., Payne, David R., Widener, Lee
• Primary Examiner(s): Bates; Zakiya W.
• Application Number:
  US11/091,745
• Publication Number:
  US 20050247483A1
• Time in Patent Office: 1,191 Days
• Field of Search: None
• US Class Current: 175/62
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: E21B 47/0232 at least one of the energy sources or one of the detectors being located on or above the ground surface
• CPC Class Codes: E21B 47/12 Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
• CPC Class Codes: E21B 7/046 horizontal drilling drilling with mechanical conveying means E21B7/003

Abstract

A method and apparatus for remotely controlling a machine. A remote operator controls a tracking device including a signal system for selectively emitting a remote enable signal. The remote enable signal is relayed to a control system for the machine. The control system is proximate to the machine and is adapted to enable at least one action of the machine upon detecting the remote enable signal. The machine is also adapted to disable the same action of the drilling machine upon detecting an absence of the remote enable signal for a predetermined number of intervals, each interval being of a preselected duration.

Claims

1. A tracking system for use with a drilling machine to monitor the position of a beacon, the tracking system comprising:

a signal detector to detect a tracking signal transmitted by the beacon;

an enable signal generator adapted to generate a drilling machine enable signal; and

a transmitter assembly to transmit the drilling machine enable signal and the tracking signal to the drilling machine.

2. The tracking system of claim 1 wherein the drilling machine enable signal comprises a predetermined pulse interval.

3. The tracking system of claim 1 wherein the drilling machine enable signal comprises a substantially continuous waveform.

4. The tracking system of claim 1 further comprising a key system adapted to be actuated to allow transmission of the drilling machine enable signal from the transmitter.

5. The tracking system of claim 1 further comprising a processor adapted to receive the tracking signal from the beacon, to process the tracking signal, and to transmit data indicative of the position of the beacon with the drilling machine enable signal.

6. The tracking system of claim 1 further comprising a control signal generator adapted to generate a drilling machine control signal;

wherein the transmitter assembly is further adapted to transmit the drilling machine control signal to the drilling machine.

7. The tracking system of claim 1 wherein the transmitter assembly comprises a transceiver adapted to receive a status data signal transmitted from the drilling machine.

8. The tracking system of claim 7 wherein the status data signal transmitted from the drilling machine contains information regarding an operational mode of the drilling machine.

9. The tracking system of claim 1 wherein the drilling machine enable signal comprises a substantially continuous signal.

10. The tracking system of claim 1 wherein the enable signal generator can be worn by an operator.

11. A directional drilling system comprising:

a drilling machine having an enabled mode and a disabled mode;

a drill string connectable to the drilling machine;

a beacon supported on the drill string and adapted to transmit a tracking signal;

a tracking system comprising;

a signal detector to detect tracking signals transmitted by the beacon;

an enable signal generator to generate a drilling machine enable signal;

and

a transmitter system to transmit the drilling machine enable signal and the data indicative of the position of the beacon to the drilling machine;

wherein the drilling machine is put into the enabled mode in response to the drilling machine enable signal.

12. The directional drilling system of claim 11 wherein the tracking system further comprises a processor adapted to receive the detected signals and to process the detected signals to provide data indicative of the position of the beacon.

13. The directional drilling system of claim 11 wherein the drilling machine enable signal comprises a predetermined pulse interval.

14. The directional drilling system of claim 11 wherein the drilling machine enable signal comprises a substantially continuous waveform.

15. The directional drilling system of claim 11 wherein the tracking system further comprises a key system adapted to be actuated to allow transmission of the drilling machine enable signal from the transmitter.

16. The directional drilling system of claim 11 wherein the tracking system further comprises a control signal generator adapted to generate a drilling machine control signal;

wherein the transmitter assembly is further adapted to transmit the drilling machine control signal to the drilling machine.

17. The directional drilling system of claim 11 wherein the transmitter assembly comprises a transceiver adapted to receive a status data signal transmitted from the drilling machine.

18. The directional drilling system of claim 17 wherein the status data signal transmitted from the drilling machine contains information regarding an operational mode of the drilling machine.

19. The directional drilling system of claim 11 wherein the drilling machine enable signal comprises a substantially continuous signal.

20. The directional drilling system of claim 11 wherein the enable signal generator can be worn by an operator.

21. The directional drilling system of claim 11 further comprising a control system comprising:

a receiver system adapted to receive the drilling machine enable signal and the tracking signal;

a control subsystem adapted to control operation of the drilling machine while the drilling machine is in the enabled mode; and

a remote disable subsystem responsive to the receiver system and adapted to place the drilling machine in the disabled mode in response to a predetermined interval of interruption of the drilling machine enable signal.

22. The directional drilling system of claim 11 comprising a control system operable to put the drive system in either the enabled mode or the disabled mode, the control system being adapted to receive the tracking signal and the drilling machine enable signal;

wherein the control system is adapted to enable the drilling machine when the control system receives the drilling machine enable signal.

23. The directional drilling system of claim 11 wherein the tracking signal and the enable signal are transmitted as separate signals.

24. A method of drilling a substantially horizontal borehole using a drilling machine and a tracking system, the drilling machine having an enabled mode and a disabled mode, the method comprising:

transmitting a drilling machine enable signal and a tracking signal from the tracking system;

receiving the drilling machine enable signal and the tracking signal at the drilling machine;

wherein the drilling machine enable signal places the drilling machine in the enabled mode; and

interrupting the drilling machine enable signal at the tracking system to disable the drilling machine.

25. The method of claim 24 further comprising transmitting a unique identification code from the tracking system to the drilling machine to place the drilling machine in the enabled mode.

26. A system for moving a downhole tool along a subsurface path, the system comprising:

a drilling machine having an enabled mode and a disabled mode;

a beacon adapted to transmit a signal indicative of the position of the downhole tool;

a tracking system having an enable mode signal generator and a receiver, wherein the enable mode signal generator is adapted to generate a drilling machine enable signal and wherein the receiver is adapted to receive the signal transmitted by the beacon and provide data indicative of the position of the beacon; and

a drilling machine control system having a receiver system adapted to receive the drilling machine enable mode signal and to place the drilling machine in the enabled mode while receiving the enable mode signal.

27. The system of claim 26 wherein the drilling machine control system is remote from the drilling machine.

28. The system of claim 26 wherein the tracking system further comprises a processor adapted to receive the detected signals and to process the detected signals to provide data indicative of the position of the beacon.

29. The system of claim 26 wherein the drilling machine enable signal comprises a predetermined pulse interval.

30. The system of claim 26 wherein the drilling machine enable signal comprises a substantially continuous waveform.

31. The system of claim 26 wherein the tracking system further comprises a key system adapted to be actuated to allow transmission of the drilling machine enable signal from transmitter.

32. The system of claim 26 wherein the tracking system further comprises a control signal generator adapted to generate a drilling machine control signal;

wherein the transmitter assembly is further adapted to transmit the drilling machine control signal to the drilling machine.

33. The system of claim 26 wherein the tracking system comprises a transceiver adapted to receive a status data signal transmitted from the drilling machine.

34. The system of claim 33 wherein the status data signal transmitted from the drilling machine contains information regarding an operational mode of the drilling machine.

35. The system of claim 26 wherein the drilling machine enable signal comprises a substantially continuous signal.

36. The system of claim 26 wherein the enable signal generator can be worn by an operator.

37. The system of claim 26 wherein the tracking signal and the enable signal are transmitted as separate signals.

38. A tracking system for use with a drilling machine to monitor the position of a beacon, the beacon being adapted to transmit a tracking signal, and the drilling machine having an enabled mode and a disabled mode, the tracking system comprising:

a housing;

an enabling signal generator supported by the housing and adapted to transmit a drilling machine enabling signal;

a receiver assembly supported by the housing and adapted to detect the tracking signal and to transmit the tracking signal; and

a processor supported by the housing and adapted to receive the tracking signal, to process the tacking signal, and to transmit the data indicative of the position of the beacon and the enabling signal to the drilling machine; and

wherein cessation of transmitting the enabling signal places the drilling machine in the disabled mode.

39. A method of backreaming a horizontal borehole using a tracking system, a backreaming tool, and a drilling machine having an enabled mode and a disabled mode, the method comprising:

pulling the backreaming tool through the borehole using the drilling machine;

transmitting a drilling machine enable signal from the tracking system;

receiving the drilling machine enable signal at the drilling machine;

wherein the drilling machine enable signal places the drilling machine in the enabled mode for backreaming; and

interrupting the drilling machine enable signal at the tracking system to disable the drilling machine and cease pulling of the backreaming tool.

40. The method of claim 39 further comprising transmitting a unique identification code to place the drilling machine in the enabled mode.

41. The method of claim 39 further comprising inputting an activation code into the tracking system to activate the tracking system.

42. The method of claim 39 further comprising transmitting drilling machine operation information from the drilling machine to the tracking system.

43. The method of claim 39 further comprising transmitting a drilling machine control signal from the tracking system to the drilling machine.