Dual-flow inflator

• US 7,393,009 B2
• Filed: 09/29/2005
• Issued: 07/01/2008
• Est. Priority Date: 09/30/2004
• Status: Expired due to Fees

• Current Assignee: Automotive Systems Laboratory, Incorporated (Ningbo Junsheng Investment Group Co., Ltd.)
• Original Assignee: Automotive Systems Laboratory, Incorporated (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Rink, Karl K.
• Primary Examiner(s): Boehler; Anne Marie
• Assistant Examiner(s): BECK, KAREN JANE AMORES
• Application Number:
  US11/239,601
• Publication Number:
  US 20060066086A1
• Time in Patent Office: 1,006 Days
• Field of Search: 280/737, 280/736, 280/740, 280/741, 102/30
• US Class Current: 280/737
• CPC Class Codes: B60R 2021/2612 Gas guiding means, e.g. ducts
• CPC Class Codes: B60R 21/268 using instantaneous release of stored pressurised gas B60R21/26005 takes precedence
• CPC Class Codes: B60R 21/274 characterised by means to rupture or open the fluid source

Abstract

A stored gas inflator (10) comprising a pressure vessel (12) for storing a pressurized medium therein. The pressure vessel (12) has a wall (14) defining an interior of the vessel. A gas flow conduit (26) extends through the interior of the pressure vessel (12). The conduit (26) has a first portion extending from the interior of the vessel (12) through a first portion of the wall (14) to an exterior of the vessel, and a second portion extending from the interior of the vessel through a second portion of the wall (14) to the exterior of the vessel. Rupturable barriers (40) are formed along a portion of the conduit (26) that extends through the interior of the vessel, for separating an interior of the conduit (26) from the interior of the pressure vessel (12) prior to activation of the inflator (10). The barriers (40) are rupturable upon activation of the inflator (10) to enable fluid communication between the interior of the conduit (26) and the interior of the pressure vessel (12). This permits the pressurized inflation medium to flow from the pressure vessel (12) into the conduit (26) and out of the conduit in opposing directions into one or more associated airbag(s) or other inflatable element(s). Use of multiple gas flow paths from the inflator (10) permits a greater quantity of gas to flow relatively rapidly from the inflator (10).

Claims

1. A stored gas inflator comprising:

a pressure vessel for storing a pressurized medium therein, the pressure vessel including a wall defining an interior of the vessel;

a gas flow conduit extending through the interior of the vessel, the conduit including a first portion extending from the interior of the vessel through a first portion of the wall to an exterior of the vessel, and a second portion extending from the interior of the vessel through a second portion of the wall to the exterior of the vessel; and

at least one rupturable barrier formed along a portion of the conduit that extends through the interior of the vessel, for separating an interior of the conduit from the interior of the pressure vessel prior to activation of the inflator, the rupturable barrier being rupturable upon activation of the inflator to enable fluid communication between an interior of the conduit and the interior of the pressure vessel.

2. The inflator of claim 1 further comprising at least one rupturable barrier formed along the conduit exterior of the pressure vessel, for enabling fluid communication between the interior of the conduit and an exterior of the pressure vessel upon activation of the inflator.

3. The inflator of claim 1 wherein the vessel has an interior pressure, and wherein the inflator further comprises a pressurized medium stored in the pressure vessel, the pressurized medium having a coefficient of thermal expansion such that evaporation of the medium occurs upon a reduction of the vessel interior pressure.

4. The inflator of claim 3 further comprising an electrical current source operatively coupled to at least one of the pressure vessel and the conduit for supplying a current to the at least one of the pressure vessel and the conduit, to heat the at least one of the pressure vessel and the conduit through resistance heating.

5. The inflator of claim 1 wherein the conduit has a quantity of a pyrotechnic material positioned in an interior thereof, and wherein the conduit defines a combustion chamber for the pyrotechnic material.

6. The inflator of claim 5 further comprising a pressurized medium stored in the interior of the pressure vessel, and wherein combustion of the pyrotechnic material generates combustion products adapted for chemically reacting with the pressurized medium.

7. The inflator of claim 5 further comprising at least one gas stored under pressure in the interior of the pressure vessel, wherein the at least one gas is reactive with combustion products formed by combustion of the pyrotechnic material to form an ignitable compound.

8. The inflator of claim 5 wherein the pyrotechnic material comprises a rapidly burning pyrotechnic cord extending along the interior of the conduit.

9. The inflator of claim 8 wherein the pyrotechnic cord abuts a wall of the conduit so as to provide structural support for the wall.

10. The inflator of claim 5 further comprising an igniter positioned to enable fluid communication with the pyrotechnic material upon activation of the inflator, for initiating combustion of the pyrotechnic material upon activation of the inflator.

11. The inflator of claim 1 wherein the conduit includes a wall defining the interior of the conduit, the wall having a predetermined wall thickness, and wherein the at least one rupturable barrier comprises a portion of the wall having a thickness less than the predetermined wall thickness.

12. The inflator of claim 1 wherein the at least one rupturable barrier comprises at least one localized defect formed in a structure of the conduit wall, the defect being adapted to facilitate a localized failure of the structure of the conduit upon activation of the inflator.

13. The inflator of claim 12 wherein the at least one localized defect is adapted to facilitate localized failure of the structure of the conduit upon exposure to a predetermined pressure differential between the interior of the conduit and the interior of the pressure vessel.

14. The inflator of claim 13 wherein the at least one localized defect comprises a cut formed along a portion of a surface of the conduit wall.

15. The inflator of claim 14 wherein the cut extends entirely through a thickness of a wall of the conduit.

16. The inflator of claim 1 wherein the at least one rupturable barrier comprises an orifice extending entirely through a thickness of a wall of the conduit, and a pressure-rupturable member secured over the orifice to seal the orifice.

17. The inflator of claim 1 wherein the conduit comprises an elongated tube extending between opposite ends of the pressure vessel.

18. The inflator of claim 1 wherein the gas flow conduit further comprises at least a third portion coupled to one of the first portion of the conduit and the second portion of the conduit exterior of the pressure vessel, for use in coupling the inflator to an inflatable element of a vehicle occupant protection system.

19. A stored gas inflator comprising:

a pressure vessel for storing a pressurized medium in an interior thereof,

a combustion chamber extending through the interior of the pressure vessel, the combustion chamber being adapted to enable fluid communication between the combustion chamber and an exterior of the inflator upon activation of the inflator;

at least one rupturable barrier formed along a portion of the combustion chamber extending through the interior of the vessel, for separating an interior of the combustion chamber from the interior of the pressure vessel prior to activation of the inflator;

a pressurized medium stored in the interior of the pressure vessel so as to enable fluid communication between the pressurized medium and the combustion chamber upon rupture of the at least one rupturable barrier; and

a quantity of a pyrotechnic material positioned in the combustion chamber such that, upon activation of the inflator, combustion of the pyrotechnic material produces rupturing of the at least one rupturable barrier, thereby permitting the pressurized medium to flow through the ruptured barrier into the combustion chamber and out of the combustion chamber to the exterior of the inflator.

20. A vehicle occupant protection system comprising:

an airbag system including a stored gas inflator including;

a pressure vessel for storing a pressurized medium therein, the pressure vessel having a wall defining an interior of the vessel;

a gas flow conduit extending through the interior of the pressure vessel, the conduit having a first portion extending from the interior of the vessel through a first portion of the wall to an exterior of the vessel, and a second portion extending from the interior of the vessel through a second portion of the wall to the exterior of the vessel, and

at least one rupturable barrier formed along a portion of the conduit that extends through the interior of the vessel, for separating an interior of the conduit and the interior of the pressure vessel prior to activation of the inflator, the rupturable barrier being rupturable upon activation of the inflator to enable fluid communication between an interior of the conduit and the interior of the pressure vessel; and

an airbag coupled to at least one of the first portion and the second portion of the conduit so as to enable fluid communication between an interior of the airbag and the at least one of the first portion and the second portion of the conduit upon activation of the inflator.