Through-wall position sensor

• US 7,394,244 B2
• Filed: 10/22/2004
• Issued: 07/01/2008
• Est. Priority Date: 10/22/2003
• Status: Active Grant

• Current Assignee: Parker Intangibles LLC (Parker-Hannifin Corporation)
• Original Assignee: Parker-Hannifin Corporation
• Inventors: Schley, William R., Stevens, Curtis Edgar, Nguyen, Dan Thanh, Flesch, Lawrence P., Chapman, Eric B., Harper, Sandra Lynn
• Primary Examiner(s): Aurora; Reena
• Assistant Examiner(s): WHITTINGTON, KENNETH
• Application Number:
  US10/971,569
• Publication Number:
  US 20050189938A1
• Time in Patent Office: 1,348 Days
• Field of Search: 324/207.2, 32420721-20725, 324/207.12, 324/207.15
• US Class Current: 324/207.24
• CPC Class Codes: G01D 5/145 influenced by the relative movement between the Hall device and magnetic fields see G01R33/06
• CPC Class Codes: G01D 5/252 a combination of conductors or channels

Abstract

A system and method for measuring the position of at least one field producing element (e.g., a magnet) without a direct electrical or physical connection between the field producing element and one or more sensors. In one embodiment, the output from an array of sensors (e.g., Hall Effect sensors) is curve fit using an algorithm having a characteristic bell curve (e.g., curve fit tracking algorithm, center of gravity algorithm, etc.) to determine at least one of an absolute or relative position associated with the field producing element and/or a property associated with the field producing element (e.g., magnetic flux). Another embodiment is directed to detecting errors in one or more of the sensors and excluding the output of the faulty sensors in determining the position associated with the field producing element.

Claims

1. A through wall position sensor system comprising:

at least one field producing element separated by a wall from an array of sensors, wherein the array of sensors detects a property associated with the at least one field producing element and outputs a corresponding output signal indicative of the property associated with the at least one field producing element; and

a processor communicatively coupled to the array of sensors for processing the output signal from one or more sensors, wherein the processor utilizes a tracking curve fit algorithm to analyze the output signal from the one or more sensors by fitting the output signals to a bell-shaped characteristic curve, wherein the tracking curve fit algorithm utilizes an iterative calculation that takes into account one or more prior sensor output signals to determine at least one of a lateral position of and/or a height of the bell-shaped characteristic curve and a best fit of the output signals to the bell-shaped characteristic curve to determine a position associated with the field producing element.

2. The system of claim 1, wherein the field producing element is a magnet.

3. The system of claim 1, wherein the one or more sensors output analog voltages substantially proportional to a magnetic flux density associated with the magnetic field producing element at each sensor location.

4. The system of claim 1, wherein the array of sensors are secured to a circuit board, wherein the circuit board is configurable to communicate with a second array of sensors, thereby extending an effective range for detecting the property associated with the at least one field producing element.

5. The system of claim 1, wherein the at least one property associated with the magnet field producing element is a magnetic flux density.

6. The system of claim 1, wherein the processor is a field programmable gate array.

7. The system of claim 1, wherein the best fit is determined by determining an error measurement associated with a difference between the output signal from each sensor of the array of sensors and the characteristic bell-shaped curve.

8. The system of claim 7, wherein the error measurement is determined by calculating a least square error measurement between the output signal from each sensor of the array of sensors and the characteristic bell-shaped curve.

9. The system of claim 7, wherein the error measurement is associated with a lateral position of the characteristic bell-shaped curve and/or a height of the characteristic bell-shaped curve.

10. The system of claim 1, wherein a center of gravity algorithm is used to provide an initial measurement to determine the position associated with the field producing element and subsequent measurements are made iteratively with the tracking curve fit algorithm.

11. The system of claim 1, wherein the lateral position of the bell-shaped characteristic curve corresponds to the position of the field producing element.

12. The system of claim 1, wherein the height of the bell-shaped characteristic curve corresponds to a field strength detected from the field producing element.

13. The system of claim 1, wherein the bell-shaped characteristic curve is characterized by an exponential function.

14. The system of claim 1, wherein the bell-shaped characteristic curve is characterized by an exponential function.

15. The system of claim 13, wherein the exponential function is characterized by

$s$

( x ) = ae - b ⁢



( x - c ) / D 

d , [ G ] ,

wherein x=sensor position, a=flux at the peak of the bell-curve, b=width factor, c=location of center of the bell-curve, d=shape factor, and D=distance between sensors.

16. The system of claim 1, wherein sensor output deviation from the bell-shaped characteristic curve is compared to a threshold value to determine if one of the array of sensors is defective.

17. A method for determining a position of a member comprising:

providing a field producing element;

detecting at least one property associated with the field producing element by a plurality of sensors, wherein the plurality of sensors output a signal indicative of the at least one property detected;

processing the signals related to the at least one detected property of the field producing element for the plurality of sensors with a tracking curve fit algorithm to analyze the output signal from the plurality of sensors to determine a position associated with the field producing element by fitting the output signal from the plurality of sensors to a bell-shaped characteristic curve, wherein the tracking curve fit algorithm utilizes an iterative calculation that takes into account one or more prior output signals to determine at least one of a lateral position of and/or a height of the bell-shaped characteristic curve and a best fit of the output signals to the bell-shaped characteristic curve; and

analyzing the signals using a bell-shaped characteristic curve to determine a position associated with the magnetic field producing element.

18. The method of claim 17, wherein the step of processing information includes determining a position associated with the field producing element.

19. A method for determining a position of a field producing element comprising:

providing a field producing element;

detecting a property of the field producing element by a plurality of sensors, wherein at least a portion of the sensors output a signal indicative of the property detected;

processing the signals output from at least a portion of the sensors; and

analyzing the signals output from at least a portion of the sensors using a bell-shaped characteristic curve with a tracking curve fit algorithm to analyze output signals from at least portion of the sensors to determine a position associated with the field producing element by fitting output signals from the at least a portion of the sensors to a bell-shaped characteristic curve, wherein the tracking curve fit algorithm utilizes an iterative calculation that takes into account one or more prior output signals to determine at least one of a lateral position of and/or a height of the bell-shaped characteristic curve and a best fit of the output signals to the bell-shaped characteristic curve; and

determining a defect in at least one of the plurality of sensors based on the step of analyzing the signals output from at least a portion of the sensors using a bell-shaped characteristic curve.

20. The method of claim 19, wherein the step of determining a defect includes comparing the output deviation from the characteristic bell-shaped curve of the plurality of sensors with a threshold value.

21. The method of claim 20 further including determining a position associated with the field producing element by excluding at least one sensor having an output deviation above the threshold value.