Back-illuminated panel with ultraviolet protection

• US 7,396,147 B2
• Filed: 03/13/2003
• Issued: 07/08/2008
• Est. Priority Date: 03/13/2002
• Status: Expired due to Fees

• Current Assignee: John McGavigan Limited
• Original Assignee: John McGavigan Limited
• Inventors: Munro, Alastair
• Primary Examiner(s): Negron; Ismael
• Application Number:
  US10/388,323
• Publication Number:
  US 20040021961A1
• Time in Patent Office: 1,944 Days
• Field of Search: 362/459, 362/487, 362/494, 362/509, 362/516, 362/540, 362/135, 362/257, 362/296, 362/310, 362/311, 362/351, 362/355, 404/27, 404/42, 404/43, 404/44, 404/46, 404/53, 402/19, 402/05, 402/00, 402/04, 359/838, 359/839, 359/842, 359/884
• US Class Current: 362/351
• CPC Class Codes: B60Q 1/2665 on rear-view mirrors lighting devices for vehicle interior on or for rear-view mirrors B60Q3/258
• CPC Class Codes: B60R 1/1207 with lamps; with turn indicators
• CPC Class Codes: B60R 13/005 Manufacturers' emblems, name plates, bonnet ornaments, mascots or the like; Mounting means therefor
• CPC Class Codes: B60R 13/04 External Ornamental or guard strips; Ornamental inscriptive devices thereon fastening strips or bars to sheets or plates by means of clips F16B5/12
• CPC Class Codes: B60R 13/10 Registration, licensing, or like devices

Abstract

An automotive vehicle component such as a side mirror comprising a panel having an obverse side and a reverse side, wherein, in use, when viewed from the obverse side the panel has a first appearance when not illuminated from the reverse side, but has a second appearance when illuminated from the reverse side, and further, wherein means are provided for reducing effects upon the panel caused by exposure to ultraviolet radiation.

Claims

1. A panel having an obverse side and a reverse side, the panel comprising a substrate of plastics material and an ink layer, wherein, in use, when viewed from the obverse side the panel has a first opaque appearance when not illuminated from the reverse side, but at least part of the panel has a second transparent or translucent appearance when illuminated from the reverse side, and further wherein means are provided for reducing effects upon the panel caused by exposure to ultraviolet radiation, and the substrate comprises a polycarbonate material and the ink layer comprises a polycarbonate based ink.

2. A panel as claimed in claim 1, wherein the means for reducing ultraviolet radiation effects comprises polyvinyldifluoride (PVDF) or a material based thereon.

3. A panel as claimed in claim 1, wherein the panel is a decorative panel.

4. A panel assembly adapted to provide a variable visual appearance to a decorative panel constructed in accordance with claim 1, said assembly comprising a support device mounting said panel, and a source of light positioned behind the reverse surface of the panel and adapted to provide light arranged to pass through the panel wherever an opacity thereof permits.

5. A panel as claimed in claim 1, wherein the means for reducing the effects of ultraviolet light exposure is provided in the form of a coating.

6. A panel as claimed in claim 5, wherein the coating is applied to at least a portion of the panel.

7. A panel as claimed in claim 5, wherein the coating has a thickness of at least 25 μ

m.

8. A panel as claimed in claim 1, wherein the panel is made from a polymer material comprising a transparent or translucent polymer film.

9. A panel as claimed in claim 8, wherein the polymer film is selected from one of polycarbonate, acrylic, polyester or other thermoplastic material.

10. A panel as claimed in claim 8, wherein the thickness of the polymer film is about 250 μ

m to about 500 μ

m.

11. A panel as claimed in claim 1, wherein the panel comprises a plurality of ink layers, including a first at least partially transparent layer, and a second layer, at least selected areas of said second layer having a degree of contrast in opacity or colour, said first and second layers being associated with the substrate comprising a substrate layer having an obverse surface and a reverse surface, wherein means are provided for furnishing said substrate layer with a partially transparent tinted appearance, wherein said first layer comprises a coating comprising a transparent carrier in which are supported non-opaque particulate light-splitting or light-frequency modifying materials, said materials being capable of causing light-splitting effects when viewed in light falling in the direction of the obverse surface of said substrate layer, and wherein said second layer provides said at least selected areas rearwardly of said first layer which are of predetermined size and shape, the construction and arrangement being such that the light-splitting or modifying effect caused by said particulate material in said first layer and visible in ambient light is suppressed by the passage of light from a source located at the reverse side of the panel so that the presence of said at least selected areas become visible from the obverse side of the panel.

12. A panel as claimed in claim 11, wherein the second layer is colour tinted in a contrasting hue so that the colour tint is visible only on the passage of light from a source located at a reverse side of the panel.

13. A panel as claimed in claim 11, wherein the visual effect of the presence of the pigment is varied according to the thickness of the pre-coating.

14. A panel as claimed in claim 13, wherein variations of the pigment can be observed in accordance with the base colour of the substrate layer and the degree of translucency thereof.

15. A panel as claimed in claim 11, wherein the second layer is provided as graphics in the form of information symbols applied in a discontinuous layer of an opaque or substantially opaque pigment.

16. A panel as claimed in claim 15, wherein the pigmented material is printed pigmented ink.

17. A shaped or moulded member or body formed from a panel according to claim 1.

18. A shaped member as claimed in claim 17, wherein forming takes place after coating with the material for reducing the effects of ultraviolet light and/or after decorating the panel.

19. A shaped member as claimed in claim 17, wherein a forming technique is selected from high pressure forming, vacuum forming and match metal forming.

20. A shaped member as claimed in claim 17, wherein the shaped member is adapted to be used with or as part of an automotive vehicle selected from:

a wing mirror casing, a bumper, a light closure or cluster for a direction indicator, side light, headlight, foglight, or internal cabin or courtesy light or part of any of such.

21. An apparatus having a shaped or formed member or body according to claim 17.

22. An apparatus as claimed in claim 21, wherein the apparatus is an automotive vehicle.

23. A shaped member as claimed in claim 17, wherein following forming the shaped panel is subjected to further processing steps selected from one and more of:

cutting, injection moulding and insert moulding.

24. A shaped member as claimed in claim 23, wherein the moulding process is performed as either single or multi-shot.

25. A shaped member as claimed in claim 23, wherein the material to be injected comprises a material selected from polycarbonate, acrylonitrite-butadienestyrene co-polymer (ABS) and mixtures thereof.

26. A panel as claimed in claim 1, wherein the coating is applied to at least part of an outermost surface of the panel comprising a surface of the obverse side.

27. A panel as claimed in claim 26, wherein the ink layer comprises first a layer comprising an at least substantially transparent carrier containing particulate semi-transparent colour producing material.

28. A panel as claimed in claim 27, wherein the colour producing material is flaked iridescent material.

29. A panel as claimed in claim 28, wherein the flakes of the flaked iridescent material are provided with a pre-coating of ultra-thin layers of pigment comprising oxides of metals.

30. A panel according to claim 1, wherein the panel is a decorative panel comprising a substrate layer comprising the substrate and a coating layer comprising the at least one ink layer, the coating layer being applied to an obverse surface of the substrate layer, said coating layer comprising non-opaque particulate light-frequency modifying materials entrained in a carrier therefore, said particulate materials being capable of causing light splitting effects when viewed in light falling upon the coated obverse surface, wherein said substrate layer is non-opaque except where provided with a layer comprising opaque or substantially opaque areas which are of predetermined size and shape, the construction and arrangement being such that the light-splitting or modifying effect caused by the particulate material and visible in ambient light is suppressed by the passage of light from a source located at the reverse side of the panel so that the presence of the opaque areas become visible from the obverse side of the panel, the panel further comprising the means for reducing effects upon the panel caused by exposure to ultraviolet radiation.

31. A panel as claimed in claim 30, wherein the coating layer is provided by coating the substrate layer with a layer including ultra-thin flakes of mica that have been precoated with titanium dioxide.

32. A panel as claimed in claim 31, wherein the coated flakes are capable of splitting light into visible component colours, an apparent colour depending upon the thickness of the titanium dioxide layer on the mica.

33. A panel as claimed in claim 32, wherein a thickness of the titanium dioxide layer varies from 40 to 160 nm giving a range of colour from silver-white through copper-red, lilac, vivid blue, turquoise and green.

34. A panel as claimed in claim 31, wherein colour changes are seen according to an angle from which the coated mica flakes are observed, interference colour being visible only at a glancing angle.

35. A panel as claimed in claim 34, wherein colours seen at other angles differ.

36. A panel as claimed in claim 30, wherein the panel comprises a partially transparent panel substrate which is smoke-coloured.

37. A panel as claimed in claim 36, wherein the colour is imparted to the panel in a third layer which is applied by a printing technique.

38. A panel as claimed in claim 36, wherein the colour is obtained by the inclusion of pigment in a plastics film or other material of the panel substrate.

39. A panel as claimed in claim 38, wherein the visual effects are obtained with the use of pigments of a relatively dark hue.

40. A panel as claimed in claim 39, wherein the positioning of a light source behind the panel allows light from that source to penetrate the panel and the pigmented coating of the first layer.

41. An automotive vehicle component comprising a panel, the panel having an obverse side and a reverse side, the panel comprising a substrate of plastics material and at least one ink layer, wherein, in use, when viewed from the obverse side the panel has a first opaque appearance when not illuminated from the reverse side, and at least part of the panel has a second transparent or translucent appearance when illuminated from the reverse side, and wherein means are provided for reducing effects upon at least a portion of the panel caused by exposure to ultraviolet radiation, and wherein the substrate comprises a polycarbonate material and the at least one ink layer comprises a polycarbonate based ink.

42. An automotive vehicle component as claimed in claim 41, wherein the ultraviolet reducing means comprises polyvinyldifluoride (PVDF) or a material based thereon.

43. An automotive vehicle component as claimed in claim 41, wherein the substrate and the at least one ink layer are each made from substantially the same or compatible materials.

44. An automotive vehicle component as claim in claim 41, wherein the automotive component is adapted to comprise at least part of an external automotive vehicle component, and the panel comprises a formed panel.

45. An automotive vehicle component as claimed in claim 41, wherein the component comprises at least a part of one of a wing mirror, a bumper, and a light closure or cluster.

46. An automotive vehicle component as claimed in claim 41, wherein the panel comprises the substrate in the form of a substrate layer, the at least one ink layer and an ultraviolet reducing layer.

47. An automotive vehicle component as claimed in claim 41, wherein the substrate layer provides a light diffusing means.

48. An automotive vehicle component as claimed in claim 41, wherein the ultra-violet reducing means comprises polyvinyldifluoride (PVDF) or a material based thereon.

49. A three-dimensional formed panel adapted for use in the automotive vehicle component of claim 41.

50. An external automotive vehicle display component comprising an automotive vehicle component according to claim 41, wherein the panel comprises a formed panel.

51. An automotive vehicle comprising an external automotive vehicle display component according to claim 50.

52. A method for manufacturing a panel or decorative panel according to claim 41, the method comprising the steps of:

providing the substrate comprising a polymer film;

coating the polymer film with a layer of material for reducing the effects of ultraviolet radiation; and

decorating the polymer film either prior to, or after coating the film, wherein the coating material acts as a barrier to ultraviolet light.

53. A method as claimed in claim 52, wherein the polymer film is coated under an atmosphere of nitrogen gas and wherein the coating material is polyvinyldifluoride dissolved in acetone solvent.

54. A method as claimed in claim 52, wherein the polymer film has a thickness of 250 μ

m to 500 μ

m.

55. A method as claimed in claim 52, wherein a plurality of colour ink layers are provided which completely or partially overlap.

56. A method as claimed in claim 55, wherein the colour ink layers are optionally provided with a further layer thereon, such as a transparent laminate formed from a polycarbonate bonded with a heat activated adhesive, such as polyurethane.

57. A method as claimed in claim 56, wherein the further layer mitigates disturbance of the at least one ink layer/film in further processing steps, including melt flow of an injection moulding resin.

58. A method as claim in claim 52, wherein the coating is applied as a composition of an ultraviolet light absorbing material in a carrier.

59. A method as claimed in claim 58, wherein the ultraviolet light absorbing material is polyvinyl-difluoride (PVDF).

60. A method as claimed in claim 58, wherein the composition is in the form of a liquid suspension, colloid, or solution.

61. A method as claimed in claim 58, wherein the composition is in the form of a solution with a solvent, and after applying the solution, the solvent is removed to provide the coating.

62. A method as claimed in claim 61, wherein the solvent used is acetone.

63. A method as claimed in claim 52, wherein the decoration is provided by coating at least a part of the panel with the ink layer.

64. A method as claimed in claim 63, wherein ink of the ink layer is a high temperature resistant ink comprising polycarbonate.

65. A method as claimed in claim 63, wherein the ink is applied by a print process comprising screen printing.

66. A method as claimed in claim 63, wherein the colour of the ink is chosen to match surrounding colours or to contrast with surrounding colours.

67. A method of claim 66, wherein the colour is semi-transparent or opaque to achieve a desired colour effect.