Micro-display engine

• US 7,397,607 B2
• Filed: 10/03/2006
• Issued: 07/08/2008
• Est. Priority Date: 02/18/2004
• Status: Active Grant

• Current Assignee: TDG Acquisition Company, LLC
• Original Assignee: Vuzix Corporation
• Inventors: Travers, Paul J.
• Primary Examiner(s): Mack; Ricky L
• Assistant Examiner(s): Dinh; Jack
• Application Number:
  US11/538,250
• Publication Number:
  US 20070081256A1
• Time in Patent Office: 644 Days
• Field of Search: 359/618, 359629-631, 359/633, 345/7, 345/8
• US Class Current: 359/630
• CPC Class Codes: G02B 2027/011 comprising device for correcting geometrical aberrations, distortion
• CPC Class Codes: G02B 2027/0118 comprising devices for improving the contrast of the display / brillance control visibility
• CPC Class Codes: G02B 27/0172 characterised by optical features
• CPC Class Codes: G02B 27/144 using partially transparent surfaces without spectral selectivity G02B27/147 takes precedence
• CPC Class Codes: G02B 27/16 used as aids for focusing
• CPC Class Codes: G02B 5/30 Polarising elements light-modulating devices with active elements G02F1/00

Abstract

Virtual displays with micro-display engines are arranged in compact, lightweight configurations that generate clear virtual images for an observer. The displays are particularly suitable for portable devices, such as head-mounted displays adapted to non-immersive or immersive applications. The non-immersive applications feature reflective optics moved out of the direct line of sight of the observer and provide for differentially modifying the amount or form of ambient light admitted from the forward environment with respect to image light magnified within the display. Micro-display engines suitable for both non-immersive and immersive display applications and having LCD image sources displace polarization components of the LCD image sources along the optical paths of the engines for simplifying engine design. A compound imaging system for micro-display engines features the use of reflectors in sequence to expand upon the imaging possibilities of the new micro-display engines. Polarization management also provides for differentially regulating the transmission of ambient light with respect to image light and for participating in the image formation function of the image source.

Claims

1. A micro-display engine comprising:

an image source for producing a real image;

a beamsplitter optically connected to the image source;

a pair of reflective optics optically connected in sequence by the beamsplitter for producing an enlargement of the real image as a virtual image that is visible through the beamsplitter,

a first optical pathway connects the image source to a first of the pair of reflective optics by one of transmission through and reflection from the beamsplitter,

a second optical pathway connects the first reflective optic to a second of the pair of reflective optics by the other of transmission through and reflection from the beamsplitter,

a third optical pathway provides for connecting the second reflective optic with a viewing aperture by the one of transmission through and reflection from the beamsplitter.

2. The engine of claim 1 in which the beamsplitter is a polarizing beamsplitter.

3. The engine of claim 2 in which a first phase adjuster is located along a common portion of the first and second optical pathways between the beamsplitter and the first reflective optic.

4. The engine of claim 3 in which a second phase adjuster is located along a common portion of the second and third optical pathways between the beamsplitter and the second reflective optic.

5. The engine of claim 2 in the image source forms the real image with image light, and the image light propagating along the first optical pathway is polarized before encountering the beamsplitter to avoid directing the image light toward the viewing aperture before encountering the pair of reflective optics.

6. The engine of claim 1 in which one of the reflective optics has a nominally planer reflective surface and the other of the reflective optics has a non-planar reflective surface.

7. The engine of claim 1 in which both of the reflective optics have non-planer reflective surfaces for contributing to the magnification of the virtual image.

8. The engine of claim 7 in which at least one of the reflective optics has an aspheric reflective surface for contributing to a focusing function for enhancing a view of the virtual image.

9. A compound imaging system of a micro-display engine comprising:

a beamsplitter for transmitting and reflecting light in different directions;

first and second reflective optics for imaging light emitted from an image source through a viewing aperture;

a first of optical pathway from the image source to the first reflective optic by one of transmission through and reflection from the beamsplitter;

a second optical pathway connecting the first reflective optic to the second reflective optic by the other of transmission through and reflection from the beamsplitter; and

a third optical pathway for connecting the second reflective optic to the viewing aperture by the one of transmission through and reflection from the beamsplitter.

10. The imaging system of claim 9 in which the beamsplitter is polarization sensitive.

11. The imaging system of claim 10 in which the beamsplitter transmits and reflects the light emitted by the image source in accordance with a polarization state of the light.

12. The imaging system of claim 11 in which the polarizer is a polarizing beamsplitter.

13. The imaging system of claim 12 further comprising a phase adjustment system for sequentially varying the polarization state of the light between encounters with the beamsplitter along the first, second, and third optical pathways.

14. The imaging system of claim 9 in which one of the reflective optics has a nominally planer reflective surface and the other of the reflective optics has a nonplanar reflective surface.

15. The imaging system of claim 9 in which both of the reflective optics have nonplaner reflective surfaces for contributing to the magnification of the virtual image.

16. The imaging system of claim 15 in which at least one of the reflective optics has an aspheric reflective surface for contributing to a focusing function for enhancing a view of the virtual image.