Compressible structural panel with end clip

• US 7,398,624 B2
• Filed: 06/27/2006
• Issued: 07/15/2008
• Est. Priority Date: 04/24/2000
• Status: Expired due to Term

• Current Assignee: CertainTeed Corp. (Compagnie de Saint-Gobain SA)
• Original Assignee: Hunter Douglas Incorporated (Hunter Douglas N.V.)
• Inventors: Kuperus, Ko, Colson, Wendell B., Swiszcz, Paul G., Throne, Jason T.
• Primary Examiner(s): Chapman; Jeanette
• Application Number:
  US11/475,419
• Publication Number:
  US 20060254178A1
• Time in Patent Office: 749 Days
• Field of Search: 524/29, 524/22, 524/39, 52698-699, 527/00, 527/01, 527/03, 527/04, 52712-715, 525/060.6, 525/060.5, 525/060.7, 525/060.8, 525/060.9, 525/09, 525/11, 52211-213, 525/841, 52/365, 52/366, 525/821
• US Class Current: 52/506.08
• CPC Class Codes: E04B 2009/0492 with fabrics tensioned on frames
• CPC Class Codes: E04B 9/001 characterised by provisions for heat or sound insulation
• CPC Class Codes: E04B 9/0414 being foldable, curvable or rollable
• CPC Class Codes: E04B 9/0428 having a closed frame around the periphery
• CPC Class Codes: E04B 9/0435 having connection means at the edges
• CPC Class Codes: E04B 9/0442 having a honeycomb core
• CPC Class Codes: E04B 9/045 being laminated
• CPC Class Codes: E04B 9/0457 having closed internal cavities
• CPC Class Codes: E04B 9/26 by means of snap action of elastically deformable elements held against the underside of the supporting construction
• CPC Class Codes: E04C 2/3405 spaced apart by profiled spacer sheets
• CPC Class Codes: Y10T 428/24149 Honeycomb-like
• CPC Class Codes: Y10T 428/24661 Forming, or cooperating to form cells

Abstract

A structural panel for use in building structures or in the formation, finish or decoration thereof includes an outer sheet and a connector sheet with a plurality of collapsible or compressible dividers therebetween. The panel in a rest condition is expanded and of a desired thickness for final use but can be compressed into a relatively thin thickness or profile for shipping purposes. The panel is very lightweight but structurally strong and can be selectively bent in one transverse direction if desired. The panel can be easily cut or formed into any predetermined size or shape.

Claims

1. A structural panel and closure clip comprising in combination:

a structural panel comprised of at least one outer sheet of material and a plurality of dividers secured to and protruding from one face of said outer sheet, said dividers being parallel with each other and movable from an expanded condition where they protrude from said outer sheet to a compressed condition where they are flattened in closely adjacent relationship with said outer sheet, said dividers in said expanded condition forming a plurality of parallel cells opening at opposite ends of the panel, and a closure clip having an elongated body of substantially J-shaped transverse cross-section so as to define a channel that is open along one side, wherein said dividers in said panel have been severed transversely along a line of severance adjacent to one of said ends of said panel and compressed between said line of severance and said one end, said compressed dividers and the outer sheet of material secured thereto being received in said open channel of said closure clip with the closure clip positioned so as to close the open ends of said cells at said one end of the panel.

2. The combination of claim 1 wherein said closure clip has a long side, a short side separated from said long side by a connecting wall along one edge of the clip, and a lip projected from the long side along an opposite edge of the clip from said connecting wall.

3. The combination of claim 1 wherein said connecting wall is substantially perpendicular to said long and short sides.

4. The combination of claim 3 wherein said lip is substantially parallel to said connecting wall.

5. The combination of claim 4 wherein said lip extends in the same direction from said long side as said connecting wall.

6. The combination of claim 5 wherein said closure clip further includes a rib projecting from said long side at said one edge of the clip, said rib projecting in an opposite direction from said long side than said connecting wall, said rib being adapted to operatively interact with the adjacent open ends of said cells to retain the closure clip in a position closing the open ends of said cells.

7. The combination of claim 6 wherein said rib extends the full length of said clip.

8. The combination of claim 6 or 7 wherein said rib forms an oblique angle with said long side.

9. The combination of claim 2, 5, or 6 wherein said clip further includes a second elongated body of substantially J-shaped transverse cross-section secured to said first mentioned J-shaped body along said one edge, said second body defining a channel extending perpendicularly to said first mentioned channel.

10. The combination of claim 9 wherein said channel in said second body is open along one edge thereof and opens in a direction transverse to said first mentioned channel.

11. The combination of claim 9 further including a matrix of elongated support members having support ledges thereon, said support ledges being received in said channels of said second bodies to support a set of said structural panels on said support members.

12. The combination of claim 11 wherein said support members are of inverted T-shaped transverse cross-section having a vertical main body and a cross member across lower edge of said main body, said cross member defining said support ledges on opposite sides of said main body.

13. The combination of claim 12 further including a second set of panels supported on top surfaces of said support ledges such that said second set of panels are superimposed over said first set of panels.

14. The combination of claim 13 wherein said panels of the second set are structurally different from said panels of the first set.

15. The combination of claim 13 wherein said panels of the second set are structurally the same as the panels of the first set.

16. The combination of claim 2 further including a second lip, said second lip being on said short side of said clip.

17. The combination of claim 16 wherein said second lip in combination with said short side, long side, first-mentioned lip and connecting wall render said channel a hook-shaped channel.

18. The combination of claim 16 wherein said second lip forms an oblique angle with said short side.

19. A structural panel and a closure clip for closing one edge of the structural panel comprising in combination;

said panel having at least one outer sheet of material and a plurality of compressible dividers secured to the outer sheet of material to form cells in the panel when the dividers are expanded,

wherein a portion of the outer sheet and a portion of the dividers have been compressed and are confinable in said clip to close open ends of the remainder of the dividers which are expanded in a cellular condition, and

said clip comprising an elongated body of generally J-shaped transverse cross-sectional configuration having a long side, a short side separated from said long side by a connecting wall along one edge of the clip, and a lip projecting from the long side along an opposite edge of the clip from said connecting wall to define an open channel in said clip.

20. The structural panel and clip of claim 19 wherein said connecting wall is substantially perpendicular to said long and short sides.

21. The structural panel and clip of claim 20 wherein said lip is substantially parallel to said connecting wall.

22. The structural panel and clip of claim 21 wherein said lip extends in the same direction from said long side as said connecting wall.

23. The structural panel and clip of claim 22 further including a rib projecting from said long side at said one edge of the clip, said rib projecting in an opposite direction from said long side than said connecting wall.

24. The structural panel and clip of claim 23 wherein said rib extends the full length of said clip.

25. The structural panel and clip of claim 23 or 24 wherein said rib forms an oblique angle with said long side.

26. The structural panel and clip of claim 19, 22, or 23 further including a second elongated body of substantially J-shaped transverse cross-section secured to said first mentioned J-shaped body along said one edge.