Hammer drill with selective lock-on

• US 7,398,834 B2
• Filed: 02/23/2006
• Issued: 07/15/2008
• Est. Priority Date: 02/24/2005
• Status: Expired

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Seebauer, Ralf, Jung, Achim, Jäger, René
• Primary Examiner(s): GERRITY, STEPHEN FRANCIS
• Application Number:
  US11/360,062
• Publication Number:
  US 20060185866A1
• Time in Patent Office: 873 Days
• Field of Search: 173/2, 173/4, 173/20, 173/11, 173/47, 173/48, 173/216, 173/217, 173/104, 173/109, 173/117, 388/937
• US Class Current: 173/4
• CPC Class Codes: B25D 16/006 Mode changers; Mechanisms connected thereto
• CPC Class Codes: B25D 2216/0015 Tools having a percussion-only mode
• CPC Class Codes: B25D 2216/0023 Tools having a percussion-and-rotation mode
• CPC Class Codes: B25D 2216/0038 Tools having a rotation-only mode
• CPC Class Codes: B25D 2250/095 Electric motors
• CPC Class Codes: B25D 2250/201 for speed, e.g. drilling or percussion speed
• CPC Class Codes: B25D 2250/205 for torque
• CPC Class Codes: B25D 2250/221 Sensors
• CPC Class Codes: B25D 2250/261 Means for locking an operative switch on
• CPC Class Codes: Y10S 388/937 Hand tool

Abstract

A hammer drill comprising: a motor; a drive transmission capable of operating in at in at least a rotary mode and a reciprocating mode; a mode change mechanism; a switch which, when closed, provides power to the motor; and a mechanical lock-on mechanism which, when locked mechanically holds the switch closed to maintain the power to the motor. Additionally, the hammer drill includes a first sensor, which indicates the mode of operation of drive transmission; and a second sensor which indicates whether the lock-on mechanism is locked; and a controller which is capable of interfering with the operation of the motor, when the controller detects that the drive transmission is in the rotary mode of operation and the lock-on mechanism has been locked.

Claims

1. A hammer drill comprising:

a motor;

a tool holder capable of holding a cutting tool;

a drive transmission selectably operable in at least one of a first mode of operation and a second mode of operation;

a mode change mechanism connected to the drive transmission and operable for selecting one of the first mode of operation and the second mode of operation of the drive transmission;

a switch which when in a closed position provides power to the motor; and

a lock-on mechanism selectably operable to lock the switch in closed position;

a first sensing apparatus producing a first signal indicating the mode of operation of the drive transmission;

a second sensing apparatus producing a second signal indicating the condition of the lock on mechanism; and

a controller which receives the first signal and the second signal and wherein, when the first signal indicates that the drive transmission is operating in the first mode, and the second signal indicates that the switch is locked in the closed position, then the controller interferes with the operation of the motor, and when the first signal indicates that the drive transmission is operating in the second mode, and the second signal indicates that the switch is locked in the closed position, then the controller allows normal operation of the motor.

2. A hammer drill as claimed in claim 1 wherein the first mode of operation is one of a pure drilling mode and a combined hammer-drilling mode.

3. A hammer drill as claimed in claim 1 wherein the second mode of operation is a pure hammer mode.

4. The hammer drill as claimed in claim 1 wherein the lock-on mechanism is selectively operable to a first position and a second position, and in the first position the switch is locked in the closed position and in die second position the switch is not locked in the closed position.

5. A hammer drill as claimed in claim 1 wherein the controller interferes with the operation of the motor by switching it off.

6. A hammer drill as claimed in claim 1 wherein the controller interferes with the operation of the motor by altering at least one of the speed of the motor and the drive torque of the motor.

7. A hammer drill as claimed in claim 6 wherein the controller interferes with the operation of the motor by reducing at least one of the speed of the motor and the drive torque of the motor.

8. A hammer drill as claimed in any claim 1 wherein the lock on mechanism includes a latch mechanism selectively operable for mechanically locking the switch in the closed position.

9. A hammer drill as claimed in claim 8 wherein the latch mechanism is selectively positionable to one of a latched position and an unlatched position, and the latch mechanism further includes a spring which biases the latch mechanism toward the unlatched position.

10. A hammer drill as claimed in claim 1 and further comprising a control switch electrically connected in series with the switch and the motor, the control switch positioned by the controller in one of an on position and an off position, and wherein in the off position the motor does not receive electric current.

11. A hammer drill comprising:

a tool housing;

a motor located in the tool housing and connected to a source of an electric current via an electric circuit;

an on/off switch located in the electric circuit in electrical series connection with the motor, and user switchable between an on position and an off position, and when in the on position the switch is able to conduct the electric current to the motor, and when in the off position the switch is unable to conduct the electric current, and the switch is biased to the off position;

a control switch located in the electric circuit in electrical series connection with the motor and with the on/off switch and switchable between a first state and a second state, and in the first state the control switch conducts the electric current at the amperage, voltage, and frequency supplied by the source of electric current and in the second state the control switch alters at least one of the amperage, the voltage, and the frequency of the electric current;

a drive transmission located in the tool housing and mechanically connected to the motor and selectably operable in at least one of a reciprocating mode of operation and a rotary mode of operation;

a mode change mechanism connected to the drive transmission and user operable for selecting one of the reciprocating mode of operation and the rotary mode of operation;

a lock-on mechanism user selectably to one of a locked position and an unlocked position, and in the locked position the lock-on mechanism holds the on/off switch in the on position and in the unlocked position the lock-on mechanism does not hold the on/off switch;

a first sensor connected to one of the drive transmission and the mode change mechanism, the first sensor producing a first signal indicating that the transmission is in one of the reciprocating mode of operation and the rotary mode of operation;

a second sensor connected to the lock-on mechanism and producing a second signal indicating that the lock-on mechanism is in one of the locked position and the unlocked position; and

a control circuit which receives the first signal and the second signal and which controls the state of the control switch, and wherein, when the first signal indicates that the drive transmission is operable in the rotary mode, and the second signal indicates that the lock-on mechanism is in the locked position, then the control circuit switches the control switch to the second state; and

when the first signal indicates that the drive transmission is operable in the reciprocating mode, and the second signal indicates that the lock-on mechanism is in the locked on position, then the control circuit switches the control switch to the first state.

12. A hammer drill as claimed in claim 11 wherein the control switch is switchable to one of an open position and a closed position and when in the closed position the control switch is able to conduct the electric current to the motor;

and when in the open position the control switch is unable to conduct the electric current.

13. A hammer drill as claimed in claim 11 wherein, when the control switch is in the second state, the control switch conducts the electric current that is supplied to the motor with one of the frequency, voltage, or amperage less than the power available from the source of the electric current.

14. A hammer drill as claimed in any claim 11 wherein the lock-on mechanism includes a latch user operable for mechanically latching the on/off switch in the on position, when the lock-on mechanism is in the locked position.

15. A hammer drill as claimed in claim 11 wherein the second sensor is a micro switch.

16. A hammer drill comprising:

a motor;

a tool holder capable of holding a cutting tool;

a drive transmission, capable of operating in one of a hammer only mode, a drill only mode, and a combined hammer-drill mode;

a mode change mechanism which is capable of switching the drive transmission between the hammer only mode, the drill only mode, and the combined hammer-drill mode;

a switch which, when activated, provides power to the motor; and

a lock on mechanism which, when activated locks the switch in its activated state to maintain the power to the motor;

characterised in that there is further provided;

a first sensing apparatus which indicates the mode of operation of the drive transmission;

a second sensing apparatus which indicates whether the lock on mechanism has been activated; and

a controller which is capable of interfering with the operation of the motor when power is provided to it by the switch and which monitors the signals from the first and second sensing apparatuses and wherein, when the controller detects that the drive transmission is in one of the drill only mode and the combined hammer-drill mode and the lock on mechanism has been activated, then the controller interferes with the operation of the motor; and

when the controller detects that the drive transmission is in the hammer only mode and the lock on mechanism has been activated, then the controller does not interfere with operation of the motor.