Voltage equalizer for battery elements

• US 7,400,114 B2
• Filed: 12/22/2004
• Issued: 07/15/2008
• Est. Priority Date: 12/26/2003
• Status: Expired due to Fees

• Current Assignee: Nagano Japan Radio Co Ltd (Nisshinbo Holdings Incorporated), Fuji Jukogyo KK (Subaru Corp.)
• Original Assignee: Nagano Japan Radio Co Ltd (Nisshinbo Holdings Incorporated), Fuji Jukogyo KK (Subaru Corp.)
• Inventors: Kobayashi, Katsumi, Anzawa, Seiichi
• Primary Examiner(s): Berhane; Adolf
• Assistant Examiner(s): DIAO, M BAYE
• Application Number:
  US11/021,018
• Publication Number:
  US 20050140336A1
• Time in Patent Office: 1,301 Days
• Field of Search: 320/106, 320/107, 320/112, 320/116, 320/118, 320/119, 320/120, 320/121, 320/152, 320/157, 320/117, 320/130, 320/132, 320/134, 320/135, 320/136, 324/433, 324/434, 324/435, 324/537, 324/547, 307/17, 307/37, 307/38, 307/43, 307/83
• US Class Current: 320/119
• CPC Class Codes: B60L 50/60 using power supplied by batteries in combination with fuel cells B60L50/75
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A voltage equalizer for battery elements for equalizing terminal voltages of a plurality of battery elements comprises an equalization processing circuit. The equalization processing circuit includes a transformer having basic windings. The basic windings comprise a plurality of primary windings corresponding to the plurality of battery elements and one or more secondary windings, a plurality of switching elements corresponding to the battery elements, a plurality of primary diodes corresponding to the battery elements, and one or more secondary diodes corresponding to the secondary windings. In the voltage equalizer, primary series circuits for carrying current from the battery elements via the corresponding primary diodes to the primary windings and secondary series circuits for carrying current from the secondary windings via the secondary diodes to the battery elements are formed.

Claims

1. A voltage equalizer for equalizing terminal voltages of a plurality of battery elements, comprising:

an equalization processing circuit comprising;

a transformer including basic windings, the basic windings having a plurality of primary windings and one or more secondary windings, wherein the primary windings respectively correspond to the battery elements;

a plurality of switching elements respectively corresponding to the battery elements;

a plurality of primary diodes respectively corresponding to the battery elements and respectively in series with the switching elements;

one or more secondary diodes corresponding to the secondary windings,

wherein a plurality of primary series circuits and one or more secondary series circuits are constituted,

wherein a first primary series circuit carries current from a first battery element to a first primary winding, when a first primary switching element provided in the first primary series circuit is switched on,

wherein a first secondary series circuit carries current from a first secondary winding to the first batter element, when the first primary switching element provided in the first primary series circuit is switched off,

wherein the primary series circuits including the first primary series circuit carry current from the battery elements including the first battery element via the respective primary diodes to the respective primary windings including the first primary winding when the switching elements provided in the respective primary series circuits are switched on, and the secondary series circuits including the first secondary series circuit carry current from the respective secondary windings including the first secondary winding via the respective secondary diodes to the battery elements when the switching elements provided in the respective primary series circuits are switched off; and

a control circuit for ON/OFF controlling the switching elements.

2. The voltage equalizer according to claim 1, wherein the plurality of battery elements are connected in series to each other.

3. The voltage equalizer according to claim 1, wherein each basic winding is separated by an intermediate tap to form one of the primary windings, corresponding to one of the battery elements, and one of the secondary windings.

4. The voltage equalizer according to claim 1, wherein one of the basic windings made up of a single winding and used both for one of the primary series circuits corresponding to one of the battery elements and one of the secondary series circuit corresponding to the other of the battery elements, wherein the transformer further includes an auxiliary winding, and the auxiliary winding is used as a secondary series circuit in the battery elements where any secondary series circuits depending upon the basic windings is not configured.

5. The voltage equalizer according to claim 1, wherein the plurality of battery elements are grouped into one or more groups, and wherein the basic windings are made up of a plurality of primary windings respectively correspond to the battery elements and one or more secondary windings respectively correspond to the groups of the battery element.

6. The voltage equalizer according to claim 5, wherein the secondary windings utilize at least part of the plurality of primary windings.

7. The voltage equalizer according to claim 1, further comprising a voltage detection unit for detecting a maximum terminal voltage and/or a minimum terminal voltage of the plurality of battery elements from one of the terminal voltages of the basic windings or a terminal voltage of a detection winding which is separately provided in the transformer.

8. The voltage equalizer according to claim 7, wherein the plurality of battery elements are grouped into one or more groups, and wherein the minimum terminal voltage includes a minimum end-to-end voltage of end-to-end voltages of the groups.

9. The voltage equalizer according to claim 7, wherein the voltage detection circuit comprises a correction circuit for correcting a voltage detected from the terminal voltages of the basic windings or the terminal voltage of the detection winding.

10. The voltage equalizer according to claim 7, wherein the voltage detection circuit comprises at least one of a maximum voltage holding circuit for holding the maximum terminal voltage and a minimum voltage holding circuit for holding the minimum terminal voltage.

11. The voltage equalizer according to claim 7, wherein the voltage detection circuit comprises a maximum voltage detection unit for detecting the maximum terminal voltage immediately after the switching elements are switched on.

12. The voltage equalizer according to claim 7, wherein the voltage detection circuit comprises a minimum voltage detection unit for detecting a minimum terminal voltage immediately before an emission current generated in association with emission of energy from the transformer becomes zero after the switching elements are switched off.

13. The voltage equalizer according to claim 12, wherein the minimum voltage detection unit detects the emission current and detects the minimum terminal voltage at a timing when the magnitude of the emission current has reached a predetermined threshold.

14. The voltage equalizer according to claim 13, further comprising a control circuit for detecting an emission current generated in association with emission of energy from the transformer after the switching elements is switched off, ON controlling the switching elements at a predetermined timing after the emission current became zero, detecting a storage current generated in association with storage of energy into the transformer after the switching elements is switched on, and OFF controlling the switching elements at a timing when the magnitude of the storage current reaches a predetermined value.

15. The voltage equalizer according to claim 12, wherein the minimum voltage detection unit obtains in advance through an operation of a predetermined time period that is spent until the magnitude of an emission current generated in association with emission of energy from the transformer decreases to a predetermined threshold, and wherein the minimum voltage detection unit detects the minimum terminal voltage at a timing when the predetermined time period has elapsed after the switching elements were switched off.

16. The voltage equalizer according to claim 7, wherein the control circuit obtains a differential voltage between the maximum terminal voltage detected by the voltage detection circuit and the minimum terminal voltage that can be compared with the maximum terminal voltage, and wherein the ON/OFF control of the switching elements is stopped so as to be put in an OFF state when the differential voltage is equal to or lower than a set value set in advance.

17. The voltage equalizer according to claim 7, wherein the control circuit obtains a differential voltage between the maximum terminal voltage detected by the voltage detection circuit and the minimum terminal voltage that can be compared with the maximum terminal voltage, and wherein a switching frequency for ON/OFF controlling the switching elements is set to be low when the differential voltage is large, whereas the switching frequency is set to be high when the differential voltage is small.

18. The voltage equalizer according to claim 1, further comprising an energy replenishment circuit that configures a closed circuit by connecting in series a replenishment winding provided in the transformer for replenishment of energy, a battery unit for replenishing the replenishment winding with energy and a replenishment switching unit, wherein, assuming that a maximum terminal voltage of the battery elements is Vomax, the number of turns of the basic windings is No, the terminal voltage of the battery unit is Vs and the number of turns of the replenishment winding is Ns, Vs and/or Ns is set so as to meet a condition for (Vs/Ns)>

(Vomax/No).

19. The voltage equalizer according to claim 18, wherein the control circuit ON/OFF controls the switching elements and the replenishment switching unit to synchronize with each other.

20. The voltage equalizer according to claim 18, wherein the control circuit ON/OFF controls the replenishment switching unit with all of the switching elements being OFF controlled.

21. The voltage equalizer according to claim 1, further comprising an energy discharge circuit which configures a closed circuit by connecting in series a discharge winding provided in the transformer for discharge of energy, a battery unit adapted to be charged with energy discharged from the discharge winding and a discharge switching unit, wherein, assuming that the minimum terminal voltage of the battery elements is Vomin, the number of turns of the basic windings is No, the terminal voltage of the battery unit is Vs, and the number of turns of the discharge winding is Nr, Vs and/or Nr is set so as to meet a condition for (Vs/Nr)<

(Vomin/No).

22. The voltage equalizer according to claim 21, wherein the control circuit ON/OFF controls the switching elements and the discharge switching unit so t hat the switching elements and the discharge switching unit to synchronize with each other in a reverse state.

23. The voltage equalizer according to claim 21, wherein the control circuit ON/OFF controls the switching elements with the discharge switching unit being ON controlled.

24. The voltage equalizer according to claim 1, wherein the equalization processing circuit is configured as a single module, and wherein a plurality of battery elements respectively correspond to a plurality of modules are connected in parallel or in series to each other.