Mobile drilling rig with dual carriers

• US 7,401,656 B2
• Filed: 03/15/2006
• Issued: 07/22/2008
• Est. Priority Date: 12/05/2005
• Status: Active Grant

• Current Assignee: Xtreme Drilling and Coil Services Corp.
• Original Assignee: Xtreme Coil Drilling Corp. (AKITA Drilling Ltd.)
• Inventors: Havinga, Richard D., Wood, Thomas D.
• Primary Examiner(s): Bates; Zakiya W.
• Application Number:
  US11/375,927
• Publication Number:
  US 20070125552A1
• Time in Patent Office: 860 Days
• Field of Search: None
• US Class Current: 166/384
• CPC Class Codes: E21B 15/00 Supports for the drilling machine, e.g. derricks or masts
• CPC Class Codes: E21B 19/14 Racks, ramps, troughs or bins, for holding the lengths of rod singly or connected; Handling between storage place and borehole E21B19/20, E21B19/22 take precedence
• CPC Class Codes: E21B 19/22 Handling reeled pipe or rod units, e.g. flexible drilling pipes lifting or hauling appliances using two or more cooperating endless chains B66D3/003
• CPC Class Codes: E21B 7/02 Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting

Abstract

A rig (10) for selectively inserting coiled tubing or threaded tubulars into a well includes a mast (14) extending upward from a mast carrier (12), and a coiled tubing injector (16) and a coiled tubing reel (26) supported on a coiled tubing carrier (28) separate from the mast carrier. The mast (14) may be pivotal on the mast carrier to attach the coiled tubing injector 16 to the mast while the injector is supported on the coiled tubing carrier.

Claims

1. A rig for selectively inserting coiled tubing or threaded tubulars through a rig floor and into a well, the rig comprising:

a mast extending upward from a rig base when in an operative position;

a coiled tubing carrier supporting a coiled tubing injector and a coiled tubing reel during transport, the coiled tubing carrier being structurally separate from the rig base;

the coiled tubing injector supported along the mast when in an operative position to insert the coiled tubing into the well;

a top drive movable along the mast when in an operative position to insert the threaded tubulars into the well; and

the mast being pivotable on the rig base to attach the coiled tubing injector while supported on the coiled tubing carrier to the mast, such that the coiled tubing injector is raised to the operative position when the mast is raised.

2. The rig as defined in claim 1, wherein the coiled tubing injector is laterally movable relative to the mast between an inoperative position to an operative position.

3. The rig as defined in claim 1, wherein the coiled tubing injector is supported on the mast above the top drive, such that coiled tubing passes through the top drive and then into the well.

4. The rig as defined in claim 1, wherein the coiled tubing injector when in the operative position is spaced from a centerline of the mast, and a lubricator extends downward from the injector and directs the coiled tubing into the well.

5. The rig as defined in claim 1, wherein the mast pivots relative to the rig base from an inoperative position wherein the injector is supported on the mast and a centerline of the injector is out of line with the well and an operative position wherein the injector is supported on the mast and a centerline of the injector is aligned with the well.

6. The rig as defined in claim 1, wherein the mast is laterally movable with respect to the rig base from a position wherein the top drive is aligned with an axis of a well to a position wherein the coiled tubing injector is aligned with the axis of the well.

7. A rig as defined in claim 1, further comprising:

a support secured to the mast for receiving a plurality of substantially vertical threaded tubular joints therein when the mast is in the operative position, such that the tubular joints may be moved between the top drive and the support when running threaded tubulars into or out of the well;

the coiled tubing reel spaced opposite the support with respect to the mast when in the operative position; and

the support supports a plurality of threadedly connected and vertically spaced tubular joints within the support.

8. The rig as defined in claim 7, wherein the support supports one or more drill collars therein when the mast is in the operative position, such that the one or more drill collars may be moved between the coiled tubing and the support when running coiled tubing into and out of the well.

9. The rig as defined in claim 7, wherein the support is pivotally connected to the mast, such that the support may be placed in a travel position when the mast is lowered for transport.

10. A rig for selectively inserting coiled tubing or threaded tubulars through a rig floor and into a well, the rig comprising:

a mast extending upward from a rig base when in an operative position;

a top drive movable along an axis of the mast when in an operative position to insert the threaded tubulars into the well;

a coiled tubing carrier supporting a coiled tubing injector and a coiled tubing reel during transport, the coiled tubing carrier being structurally separate from the rig base;

the coiled tubing injector supported along the mast when in an operative position to insert the coiled tubing into the well; and

one or more fluid pressure cylinders for pivoting the mast relative to the rig base to attach the coiled tubing injector while supported on the coiled tubing carrier to the mast, such that the coiled tubing injector is raised to the operative position when the mast is raised.

11. The rig as defined in claim 10, wherein the coiled tubing injector is laterally movable relative to the mast between an inoperative position to an operative position.

12. The rig as defined in claim 10, wherein the coiled tubing injector is supported on the mast above the top drive, such that coiled tubing passes through the top drive and then into the well.

13. The rig as defined in claim 10, wherein the coiled tubing injector when in the operative position is spaced from a centerline of the mast, and a lubricator extends downward from the injector and directs the coiled tubing through the rig floor and into the well.

14. The rig as defined in claim 10, wherein the mast is laterally movable with respect to the mast carrier from a position wherein the top drive is aligned with an axis of a well to a position wherein the coiled tubing injector is aligned with the axis of the well.

15. A rig as defined in claim 10, further comprising:

a support secured to the mast for receiving a plurality of substantially vertical threaded tubular joints therein when the mast is in the operative position, such that the tubular joints may be moved between the top drive and the support when running threaded tubulars into or out of the well;

the coiled tubing reel supported on the coiled tubing carrier and spaced opposite the support with respect to the mast when in the operative position; and

the support supports a plurality of threadedly connected and vertically spaced tubular joints within the support.

16. A method of transporting a rig and selectively inserting coiled tubing or threaded tubulars through a rig floor and into a well, the method comprising:

extending a mast upward from a rig base when in an operative position;

supporting a coiled tubing injector and a coiled tubing reel on a coiled tubing carrier during transport, the coiled tubing carrier being structurally separate from the rig base;

supporting the coiled tubing injector on the mast when in an operative position to insert the coiled tubing into the well;

moving a top drive along the mast when in an operative position to insert the threaded tubulars into the well; and

pivoting the mast on the rig base to attach the coiled tubing injector while supported on the coiled tubing carrier to the mast, such that the coiled tubing injector is raised to the operative position when the mast is raised.

17. The method as defined in claim 16, wherein the coiled tubing injector is laterally movable relative to the mast between an inoperative position to an operative position.

18. The method as defined in claim 16, wherein the coiled tubing injector when in the operative position is spaced from a centerline of the mast, and a lubricator extends downward from the injector and directs the coiled tubing through the rig floor and into the well.

19. The method as defined in claim 16, wherein the mast pivots relative to the rig base from an inoperative position wherein the injector is supported on the coiled tubing carrier and an operative position wherein a centerline of the injector is aligned with the well.

20. A method as defined in claim 16, further comprising:

securing a support to the mast for receiving a plurality of substantially vertical threaded tubular joints therein when the mast is in the operative position, such that the tubular joints may be moved between the top drive and the support when running threaded tubulars into or out of the well;

positioning the coiled tubing reel opposite the support with respect to the mast when in the operative position; and

supporting a plurality of threadedly connected and vertically spaced tubular joints within the support.

21. A rig for selectively inserting coiled tubing or threaded tubulars through a rig floor and into a well, the rig comprising:

a mast extending upward from a rig base when in an operative position;

a coiled tubing carrier supporting a coiled tubing injector during transport, the coiled tubing carrier being structurally separate from the rig base;

the coiled tubing injector supported along the mast when in an operative position to insert the coiled tubing into the well;

a top drive movable along an axis of the mast when in an operative position to insert the threaded tubulars into the well;

a powered winch supported on the rig base for moving the top drive along the mast; and

the mast being pivotable on the rig base to attach the coiled tubing injector while supported on the coiled tubing carrier to the mast, such that the coiled tubing injector is raised to the operative position when the mast is raised.

22. A rig as defined in claim 21, further comprising:

a support secured to the mast for receiving a plurality of substantially vertical threaded tubular joints therein when the mast is in the operative position, such that the tubular joints may be moved between the top drive and the support when running threaded tubulars into or out of the well;

the coiled tubing reel spaced opposite the support with respect to the mast when in the operative position; and

the support supports a plurality of threadedly connected and vertically spaced tubular joints within the support.

23. The rig as defined in claim 22, wherein the support is pivotally connected to the mast, such that the support may be placed in a travel position when the mast is lowered for transport.