Hearing protection earplug and use of the same

• US 7,401,680 B2
• Filed: 12/23/2004
• Issued: 07/22/2008
• Est. Priority Date: 12/23/2004
• Status: Expired due to Fees

• Current Assignee: Sonova AG (Sonova Holding AG)
• Original Assignee: Phonak AG (Sonova Holding AG)
• Inventors: Kurth, Roland
• Primary Examiner(s): Donovan; Lincoln
• Assistant Examiner(s): LUKS, JEREMY AUSTIN
• Application Number:
  US11/019,637
• Publication Number:
  US 20060137934A1
• Time in Patent Office: 1,307 Days
• Field of Search: 181/129, 181/130, 181/135, 381/322, 381/324, 381/328, 381/329
• US Class Current: 181/135
• CPC Class Codes: A61F 11/08 internal, e.g. earplugs
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing

Abstract

A hearing protection earplug having a shell worn at least in part in a user'"'"'s ear canal, an active unit having an acoustic output transducer and an arrangement for producing output audio signals for said output transducer, and a detachable connection of the active unit to said shell, the shell including a sound passage extending between an outer opening of said shell and an inner sound output opening of said shell and having a valve mechanism which is moveable, upon connecting said active unit to said shell, from a closed position acoustically closing said sound passage into an open position acoustically opening said sound passage, said valve mechanism being biased towards said closed position when said active unit is removed from said shell, and wherein said output transducer is acoustically connected to said sound output opening via said sound passage when said active unit is connected to said shell.

Claims

1. A hearing protection earplug comprising a shell to be worn at least in part in a user'"'"'s ear canal, said shell being adapted to provide for a mechanical acoustic attenuation of at least 10 dB averaged over an audible frequency range when worn by said user, an active unit comprising at least one of an acoustic output transducer and a microphone and means for detachably connecting said active unit to said shell, wherein said shell comprises a sound passage extending between an outer opening of said shell and an inner sound output opening at a distal end of said shell and comprising valve means which are moveable, upon connecting said active unit to said shell, from a closed position in which said valve means acoustically close said sound passage into an open position in which said valve means acoustically open said sound passage, said valve means being biased towards said closed position in order to acoustically close said sound passage when said active unit is removed from said shell, and wherein said at least one of an output transducer and a microphone is acoustically connected to said sound output opening via said sound passage when said active unit is connected to said shell.

3. The earplug of claim 1, wherein said connecting means comprise sealing means for sealing the outer end of said sound passage regarding the environment around said user by engagement with said active unit.

4. The earplug of claim 1, wherein said connecting means are adapted for clipping, screwing or bayonet coupling said active unit to said shell.

5. The earplug of claim 1, wherein said connecting means are adapted for clipping said active unit to said shell and wherein one of said active unit and said shell comprises an element selected from the group consisting of a radially movable element and a resilient element, said element being adapted to engage a mating element provided at the other one of said active unit and said shell.

6. The earplug of claim 5, wherein said element is a radially movable element and is biased radially towards a center of said shell.

7. The earplug of claim 1, wherein said shell comprises an outer cavity into which said active unit is to be inserted.

8. The earplug of claim 1, wherein said valve means are adapted to provide in said closed position for an acoustic attenuation of at least 10 dB averaged over an audible frequency range.

9. The earplug of claim 1, wherein said valve means comprise a lid which is adapted to be tilted, upon connecting said active unit to said shell, from said closed position in which said lid extends over the entire cross section of said sound passage into said open position in which said lid exposes said sound passage.

10. The earplug of claim 1, wherein said active unit comprises a projection for moving said valve means, upon connecting said active unit to said shell, from said closed position to said open position.

11. The earplug of claim 10, wherein said valve means comprise a valve member which is axially movable within said sound passage by said projection between a first axial position in which said valve member acoustically closes said sound passage and a second axial position in which said valve member acoustically opens said sound passage.

12. The earplug of claim 11, wherein said valve member is biased towards said first axial position by a spring element arranged at least in part within said sound passage.

13. The earplug of claim 12, wherein said spring element is arranged distal from said valve member.

14. The earplug of claim 11, wherein said valve member is adapted to rest in said first axial position against a surface of said sound passage for acoustically closing said sound passage.

15. The earplug of claim 11, wherein said valve member is selected from the group consisting of a ball and a plate.

16. The earplug of claim 11, wherein said sound passage comprises a portion which is angled regarding the axial direction of said shell and which is located distal from said first position of said valve member.

17. The earplug of claim 1, further comprising means for producing audio output signals, said means for producing audio output signals comprising a remote microphone for converting ambient sound into input audio signals and wherein an audio signal processing unit is provided for processing said input audio signals into said output audio signals for said output transducer.

18. The earplug of claim 17, wherein said audio signal processing unit comprises an interface for wireless connection with said remote microphone.

19. The earplug of claim 18, wherein said interface is selected from the group consisting of a radio frequency interface, an inductive interface and an infrared interface.

20. The earplug of claim 19, wherein said interface is a Bluetooth interface.

21. The earplug of claim 17, wherein said active unit comprises dosimeter means for determining, by said microphone, a sound exposure of said user.

22. The earplug of claim 21, wherein said dosimeter means are adapted for comparing said determined sound exposure to regulations implemented in said dosimeter means in order to judge whether said sound exposure complies with said regulations.

23. The earplug of claim 1, wherein said shell has an outer surface individually shaped according to the measured inner shape of the user'"'"'s outer ear and ear canal.

24. The earplug of claim 23, wherein said shell has an elasticity of from shore D-85 to shore D-65.

25. The earplug of claim 24, wherein said shell is made of polyamide.

26. The earplug of claim 19, wherein said interface is a frequency modulated radio signal interface.

27. A use of a hearing protection earplug according to claim 1, comprising:

connecting said active unit to said shell by engaging said connecting means, inserting said earplug at least in part into said user'"'"'s ear canal, removing said earplug from said user'"'"'s ear canal, disconnecting said active unit from said shell by disengaging said connecting means, and inserting said earplug at least in part into said user'"'"'s ear canal.

28. The use of claim 27, further comprising:

removing said earplug from said user'"'"'s ear canal, connecting a further active unit which is functionally different from said active unit to said shell by engaging said connecting means, and inserting said earplug at least in part into said user'"'"'s ear canal.

2. A hearing protection earplug comprising a shell to be worn at least in part in a user'"'"'s ear canal, said shell being adapted to provide for a mechanical acoustic attenuation of at least 10 dB averaged over the audible frequency range when worn by said user, an active unit comprising a microphone, and means for detachably connecting said active unit to said shell, wherein said shell comprises a sound passage extending between an outer opening of said shell and an inner sound output opening at a distal end of said shell and comprising valve means which are moveable, upon connecting said active unit to said shell, from a closed position in which said valve means acoustically close said sound passage into an open position in which said valve means acoustically opens said sound passage, said valve means being biased towards said closed position in order to acoustically close said sound passage when said active unit is removed from said shell, and wherein said microphone is acoustically connected to said sound output opening via said sound passage when said active unit is connected to said shell.

29. A hearing protection system comprising a shell to be worn at least in part in a user'"'"'s ear canal, said shell being adapted to provide for a mechanical acoustic attenuation of at least 10 dB averaged over an audible frequency range when worn by said user, a plurality of functionally different active units comprising at least one of an acoustic output transducer and a microphone and means for detachably connecting a selected one of said active units to said shell, wherein said shell comprises a sound passage extending between an outer opening of said shell and an inner sound output opening at a distal end of said shell and comprising valve means which are moveable, upon connecting said selected one of said active units to said shell, from a closed position in which said valve means acoustically close said sound passage into an open position in which said valve means acoustically open said sound passage, said valve means being biased towards said closed position in order to acoustically close said sound passage when said selected one of said active units is removed from said shell, and wherein said at least one of an output transducer and a microphone is acoustically connected to said sound output opening via said sound passage when said selected one of said active units is connected to said shell.

30. A hearing protection system comprising a shell to be worn at least in part in a user'"'"'s ear canal, said shell being adapted to provide for a mechanical acoustic attenuation of at least 10 dB averaged over an audible frequency range when worn by said user, a plurality of functionally different active units comprising a microphone, and means for detachably connecting a selected one of said active units to said shell, wherein said shell comprises a sound passage extending between an outer opening of said shell and an inner sound output opening at a distal end of said shell and comprising valve means which are moveable, upon connecting said selected one of said active units to said shell, from a closed position in which said valve means acoustically close said sound passage into an open position in which said valve means acoustically open said sound passage, said valve means being biased towards said closed position in order to acoustically close said sound passage when said selected one of said active units is removed from said shell, and wherein said microphone is acoustically connected to said sound output opening via said sound passage when said selected one of said active units is connected to said shell.

31. Method for manufacturing a hearing protection earplug comprising:

providing a shell to be worn at least in part in a user'"'"'s ear canal, said shell being adapted to provide for a mechanical acoustic attenuation of at least 10 dB averaged over an audible frequency range when worn by said user, and said shell comprising a sound passage extending between an outer opening of said shell and an inner sound output opening at a distal end of said shell; and

providing an active unit comprising at least one of an acoustic output transducer and a microphone means for producing output audio signals for said output transducer, said active unit being adapted for being detachably connected to said shell;

said shell comprising valve means which are moveable, upon connecting said active unit to said shell, from a closed position in which said valve means acoustically close said sound passage into an open position in which said valve means acoustically open said sound passage, said valve means being biased towards said closed position in order to acoustically close said sound passage when said active unit is removed from said shell, and said an output transducer and a microphone being acoustically connected to said sound output opening via said sound passage when said active unit is connected to said shell;

wherein said shell including said valve means is manufactured by an additive layer-by-layer build-up process.

32. Method for manufacturing a hearing protection earplug comprising:

providing a shell to be worn at least in part in a user'"'"'s ear canal, said shell being adapted to provide for a mechanical acoustic attenuation of at least 10 dB averaged over an audible frequency range when worn by said user, and said shell comprising a sound passage extending between an outer opening of said shell and an inner sound output opening at a distal end of said shell; and

providing an active unit comprising a microphone, said active unit being adapted for being detachably connected to said shell;

said shell comprising valve means which are moveable, upon connecting said active unit to said shell, from a closed position in which said valve means acoustically close said sound passage into an open position in which said valve means acoustically open said sound passage, said valve means being biased towards said closed position in order to acoustically close said sound passage when said active unit is removed from said shell, and said microphone being acoustically connected to said sound output opening via said sound passage when said active unit is connected to said shell;

wherein said shell including said valve means is manufactured by an additive layer-by-layer build-up process.