Medical electrical lead connection systems and methods

• US 7,402,083 B2
• Filed: 03/22/2007
• Issued: 07/22/2008
• Est. Priority Date: 03/23/2006
• Status: Active Grant

• Current Assignee: Medtronic Incorporated (Medtronic Plc)
• Original Assignee: Medtronic Incorporated (Medtronic Plc)
• Inventors: Kast, John, Skakoon, James, Wahlstrand, Carl, Ries, Andrew, Lent, Mark, Olsen, Jim
• Primary Examiner(s): Luebke; Renee S
• Assistant Examiner(s): GIRARDI, VANESSA MARY
• Application Number:
  US11/689,531
• Publication Number:
  US 20080009192A1
• Time in Patent Office: 488 Days
• Field of Search: 439/660, 439/909, 439/668
• US Class Current: 439/660
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: H01R 13/193 Means for increasing contact pressure at the end of engagement of coupling part , e.g. zero insertion force or no friction
• CPC Class Codes: H01R 13/502 composed of different pieces H01R13/514 takes precedence
• CPC Class Codes: H01R 13/5224 for medical use
• CPC Class Codes: H01R 2107/00 Four or more poles
• CPC Class Codes: H01R 2201/12 for medicine and surgery
• CPC Class Codes: H01R 24/58 Contacts spaced along longitudinal axis of engagement
• CPC Class Codes: Y10S 439/909 Medical use or attached to human body

Abstract

An electrical connection assembly of a medical device includes at least one conductive sidewall mounted in a fixed position to a module base; the sidewall may be electrically coupled to a feedthrough wire. The assembly further includes at least one resilient member to apply a spring force against a connector element of a lead connector when the connector element is positioned adjacent to the conductive sidewall. The spring force of the resilient member causes electrical coupling between the connector element and the conductive sidewall.

Claims

1. An electrical connection assembly for a medical device, the assembly comprising:

a module including a base for mounting to a housing of the medical device, a cap engagable with the base, and an area for receiving a medical electrical lead connector, the lead connector including a plurality of connector elements;

a plurality of rigid conductive sidewalls each mounted in a fixed position to the module base, each sidewall defining a portion of a perimeter of the area for receiving the lead connector;

a plurality of feedthrough wires each coupled to a corresponding sidewall of the plurality of rigid conductive sidewalls and each extending from the assembly for electrical coupling with circuitry contained within the housing of the medical device; and

a plurality of resilient members attached to the module cap, each member applying a spring force against a corresponding connector element of the plurality of connector elements, when the lead connector is received within the area, when each connector element of the plurality of connector elements is positioned adjacent to a corresponding conductive sidewall of the plurality of conductive sidewalls, and when the module cap is engaged with the module base;

wherein the applied spring force of each resilient member causes electrical coupling between the corresponding connector element and the corresponding conductive sidewall.

2. The assembly of claim 1, wherein:

the plurality of connector elements comprises a first connector element and a second connector element, the first and second connector elements spaced apart from one another along a length of the lead connector; and

the plurality of rigid conductive sidewalls comprises a first sidewall and a second sidewall, the first and second sidewalls spaced apart from one another for alignment with the first and second connector elements, respectively, when the lead connector is received within the area.

3. The assembly of claim 1, wherein:

the plurality of connector elements comprises a first connector element and a second connector element, the first and second connector elements spaced apart from one another on either side of a longitudinal axis of the lead connector; and

the plurality of rigid conductive sidewalls comprises a first sidewall and a second sidewall, the first and second sidewalls disposed opposite one another for alignment with the first and second connector elements, respectively, when the lead connector is received within the area.

4. The assembly of claim 1, wherein the spring force of each resilient member urges the corresponding connector element into contact with the corresponding conductive sidewall to cause the electrical coupling.

5. The assembly of claim 1, wherein each resilient member further includes a conductive surface and the spring force of each resilient member urges the conductive surface of the member into contact with the corresponding connector element and the corresponding conductive sidewall to cause the electrical coupling.

6. The assembly of claim 1, wherein the module further includes a hinged coupling joining the module cap to the module base.

7. The assembly of claim 1, further comprising a sealing member surrounding the plurality of conductive sidewalls and including at least one interior surface further defining the perimeter of the area for receiving the lead connector.

8. The assembly of claim 7, wherein:

the sealing member further includes opposing outer tapered surfaces; and

the module base includes a cavity having opposing tapering sidewalls interfacing with the outer tapered surfaces of the sealing member.

9. The assembly of claim 7, wherein the sealing member further includes a first portion attached to the module cap and surrounding the plurality of resilient members, and a second portion held in the module base.

10. The assembly of claim 9, wherein:

the first and second portions of the sealing member each include opposing outer tapered surfaces; and

the module base includes a cavity having opposing tapering sidewalls interfacing with the outer tapered surfaces of the first and second portions of the sealing member.

11. A medical device, comprising:

a housing containing electronic circuitry;

a module including a base mounted to the housing, a cap engagable with the base, and an area for receiving a medical electrical lead connector, the lead connector including a plurality of connector elements;

a plurality of feedthrough wires each extending from the module and into the housing for electrical coupling with the circuitry contained therein;

a plurality of rigid conductive sidewalls each mounted in a fixed position to the module base, each defining a portion of a perimeter of the area for receiving the lead connector, and each being electrically coupled to a corresponding feedthrough wire of the plurality of feedthrough wires; and

a plurality of resilient members attached to the module cap, each member applying a spring force against a corresponding connector element of the plurality of connector elements, when the lead connector is received within the area, when each connector element of the plurality of connector elements is positioned adjacent to a corresponding conductive sidewall of the plurality of conductive sidewalls, and when the module cap is engaged with the module base;

wherein the applied spring force of each resilient member causes electrical coupling between the corresponding connector element and the corresponding conductive sidewall.

12. The device of claim 11, wherein:

the plurality of connector elements comprises a first connector element and a second connector element, the first and second connector elements spaced apart from one another along a length of the lead connector; and

the plurality of rigid conductive sidewalls comprises a first sidewall and a second sidewall, the first and second sidewalls spaced apart from one another for alignment with the first and second connector elements, respectively, when the lead connector is received within the area.

13. The device of claim 11, wherein:

the plurality of connector elements comprises a first connector element and a second connector element, the first and second connector elements spaced apart from one another on either side of a longitudinal axis of the lead connector; and

the plurality of rigid conductive sidewalls comprises a first sidewall and a second sidewall, the first and second sidewalls disposed opposite one another for alignment with the first and second connector elements, respectively, when the lead connector is received within the area.

14. The device of claim 11, wherein the spring force of each resilient member urges the corresponding connector element into contact with the corresponding conductive sidewall to cause the electrical coupling.

15. The device of claim 11, wherein each resilient member further includes a conductive surface and the spring force of each resilient member urges the conductive surface of the member into contact with the corresponding connector element and the corresponding conductive sidewall to cause the electrical coupling.

16. The device of claim 11, wherein the module further includes a hinged coupling joining the module cap to the module base.

17. The device of claim 11, further comprising a sealing member surrounding the plurality of conductive sidewalls and including at least one interior surface further defining the perimeter of the area for receiving the lead connector.

18. The device of claim 17, wherein:

the sealing member further includes opposing outer tapered surfaces; and

the module base includes a cavity having opposing tapering sidewalls interfacing with the outer tapered surfaces of the sealing member.

19. The device of claim 17, wherein the sealing member further includes a first portion attached to the module cap and surrounding the plurality of resilient members, and a second portion held in the module base.

20. The device of claim 19, wherein:

the first and second portions of the sealing member each include opposing outer tapered surfaces; and

the module base includes a cavity having opposing tapering sidewalls interfacing with the outer tapered surfaces of the first and second portions of the sealing member.

21. A method for making an electrical connection between a connector of a medical electrical lead and a rigid conductive sidewall held fixed within a connector module of a medical device, the method comprising:

bringing a connector element of the lead connector into proximity with the rigid conductive sidewall; and

applying a spring force against the connector element, after bringing the element into proximity with the sidewall, by bringing a resilient member into contact with the connector element, the spring force causing electrical coupling between the connector element and the conductive sidewall.

22. The method of claim 21, wherein bringing the connector element into proximity with the rigid conductive sidewall comprises inserting the lead connector axially into a bore of the connector module, wherein a portion of a perimeter of the bore is defined by the sidewall.

23. The method of claim 21, wherein bringing the connector element into proximity with the rigid conductive sidewall comprises inserting the lead connector radially into an area of the connector module, wherein a portion of a perimeter of the area is defined by the sidewall.

24. The method of claim 21, wherein bringing the resilient member into contact with the connector element comprises engaging a cap of the connector module with a base of the connector module, wherein the resilient member is attached to the cap.

25. The method of claim 21, wherein the spring force applied to the connector element forces the connector element into contact with the rigid conductive sidewall to cause the electrical coupling.

26. The method of claim 21, wherein the spring force applied to the connector element forces the resilient member into contact with the rigid conductive sidewall, to cause the electrical coupling.

27. An electrical connection assembly for a medical device, the assembly comprising:

a base for mounting to a housing of the device, the base including a cavity having opposing tapering sidewalls;

a cap engagable with the base;

an area for receiving a medical electrical lead connector, the lead connector including a plurality of connector elements;

a plurality of electrical contact surfaces held within the cavity, each contact surface of the plurality of contact surfaces defining a portion of a perimeter of the area for receiving the lead connector, and each contact surface located for electrical coupling with a corresponding connector element of the lead connector, when the lead connector is inserted within the area; and

a sealing member held within the base cavity and surrounding the plurality of electrical contact surfaces, the sealing member including at least one interior surface, forming another portion of the perimeter of the area for receiving the lead connector, and opposing outer tapered surfaces interfacing with the opposing tapering sidewalls of the cavity;

wherein, when the cap is engaged with the base, the at least one interior surface of the sealing member is compressed about the lead connector inserted within the area.

28. The assembly of claim 27, wherein the at least one interior surface of the sealing member surrounds a bore, the bore forming a portion of the area for receiving the lead connector.

29. The assembly of claim 27, wherein the sealing member further includes a plurality of openings, and each contact surface extends into a corresponding opening of the plurality of openings.

30. The assembly of claim 29, wherein the plurality of contact surfaces are arranged in first and second columns, the first and second columns extending alongside one another.

31. The assembly of claim 29, wherein the sealing member further includes at least one void, independent of the at least one interior surface and the plurality of openings of the sealing member, the at least one void providing compressible space in a bulk volume of the sealing member.

32. The assembly of claim 27, further comprising another sealing member attached to the cap, the other sealing member including at least one interior surface further defining the area for receiving the lead connector and the other sealing member configured to mate with the sealing member held in the base cavity, when the cap is engaged with the base.

33. The assembly of claim 32, wherein the other sealing member includes opposing outer tapered surfaces interfacing with the opposing tapering sidewalls of the cavity, when the cap is engaged with the base.

34. A medical device, comprising:

a housing containing electronic circuitry

a base mounted to the housing and including a cavity having opposing tapering sidewalls;

a cap engagable with the base;

an area for receiving a medical electrical lead connector, the lead connector including a plurality of connector elements;

a plurality of electrical contact surfaces held within the cavity, each contact surface of the plurality of contact surfaces defining a portion of a perimeter of the area for receiving the lead connector, and each contact surface located for electrical coupling with a corresponding connector element of the lead connector when the lead connector is inserted within the area;

a plurality of feedthrough wires each electrically coupled to a corresponding contact surface of the plurality of contact surfaces and extending through the base and into the housing for electrical coupling with the circuitry contained therein;

a sealing member held within the base cavity and surrounding the plurality of electrical contact surfaces, the sealing member including at least one interior surface forming another portion of the perimeter of the area for receiving the lead connector, and opposing outer tapered surfaces interfacing with the opposing tapering sidewalls of the cavity;

wherein, when the cap is engaged with the base, the at least one interior surface of the sealing member is compressed about the lead connector inserted within the area.

35. The device of claim 34, wherein the at least one interior surface of the sealing member surrounds a bore, the bore forming a portion of the area for receiving the lead connector.

36. The device of claim 34, wherein the sealing member further includes a plurality of openings, and each contact surface extends into a corresponding opening of the plurality of openings.

37. The device of claim 36, wherein the plurality of contact surfaces are arranged in first and second columns, the first and second columns extending alongside one another.

38. The device of claim 36, wherein the sealing member further includes at least one void, independent of the at least one interior surface and the plurality of openings of the sealing member, the at least one void providing compressible space in a bulk volume of the sealing member.

39. The device of claim 34, further comprising another sealing member attached to the cap, the other sealing member including at least one interior surface further defining the area for receiving the lead connector, and the other sealing member configured to mate with the sealing member held in the base cavity, when the cap is engaged with the base.

40. The device of claim 39, wherein the other sealing member includes opposing outer tapered surfaces interfacing with the opposing tapering sidewalls of the cavity, when the cap is engaged with the base.