Detecting minority gaseous species by light-emission spectroscopy

• US 7,403,283 B2
• Filed: 02/24/2005
• Issued: 07/22/2008
• Est. Priority Date: 02/26/2004
• Status: Expired due to Fees

• Current Assignee: Alcatel SA (Nokia Corporation)
• Original Assignee: Alcatel SA (Nokia Corporation)
• Inventors: Bounouar, Julien, Gaurand, Isabelle, Desbiolles, Jean-Pierre, Sogan, Gloria
• Primary Examiner(s): Nguyen; Tu T
• Application Number:
  US11/064,484
• Publication Number:
  US 20050190364A1
• Time in Patent Office: 1,244 Days
• Field of Search: None
• US Class Current: 356/316
• CPC Class Codes: G01J 3/443 Emission spectrometry
• CPC Class Codes: G01N 21/274 Calibration, base line adjustment, drift correction
• CPC Class Codes: G01N 21/68 using high frequency electric fields
• CPC Class Codes: G01N 2201/121 Correction signals
• CPC Class Codes: G01N 2201/1218 for pressure variations
• CPC Class Codes: G01N 2201/127 Calibration; base line adjustment; drift compensation

Abstract

A method and apparatus for detecting minority gaseous species in a mixture by light-emission spectroscopy by means of an optical spectrometer (8), in which the radiation emitted by a plasma (4) present in the gas mixture for analysis is used and, in the spectrum of the radiation, lines are identified of a majority gaseous species that present amplitudes that are sensitive to the presence of a minority species, and information about the concentration of a minority gaseous species is deduced from the amplitude(s) of the sensitive line(s). This makes it possible to monitor minority gaseous species in real time.

Claims

1. A method of using light-emission spectroscopy to detect at least one gaseous species that is in a minority and/or difficult to excite in a mixture with at least one gaseous species that is in a majority and/or more easily excitable, in which a plasma is used in the gas mixture for analysis, and an original optical spectrum of the radiation emitted by the plasma is measured for subsequent comparison between the emitted spectrum and a library of known spectra, the method comprising a detection step that makes use, in the original spectrum, of one or more lines that are characteristic of the gaseous species in a majority and/or that is easily excitable, said line(s) being of amplitude that is sensitive to the presence of the species that is in a minority and/or that is difficult to excite, and information is deduced from the amplitude of said line(s) concerning the concentration of the gaseous species that is in a minority and/or that is difficult to excite, wherein said method further comprising displaying said information.

2. A method according to claim 1, including prior to detecting the at least one gaseous species, observing variations in the amplitudes of characteristic lines of the gaseous species that is in a majority and/or that is easy to excite as a function of variations in the concentration of the gaseous species that is in a minority and/or that is difficult to excite.

3. A method according to claim 2, in which the observing step is followed by a step of establishing a specific spectrum during which use is made, in the spectrum characteristic of the gaseous species that is in a majority and/or that is easily excitable, of sensitive lines that present variations in amplitude as a function of variations in the concentration of the gaseous species that is in a minority and/or that is difficult to excite that are greater than a determined threshold.

4. A method according to claim 3, in which the observing and detection steps are performed at a total pressure that is constant.

5. A method according to claim 1, in which, a calibration function is established and stored representing variation in the amplitude of at least one sensitive line as a function of the concentration of the gaseous species that is in a minority and/or that is difficult to excite prior to the detecting.

6. A method according to claim 1, in which lines are identified in the spectrum characteristic of the gaseous species that is in a majority and/or that is easily excitable, which lines have a combination, such as the average, that is insensitive to variations in the pressure of the mixture.

7. A method according to claim 1, in which pressure calibration curves are established and are subsequently used for correcting the amplitude values of the lines as a function of pressure in order to deduce therefrom the quantity of a minority species that is actually present.

8. A method according to claim 1, including establishing a library of specific spectra containing at least one specific spectrum for each monitored gaseous species that is in a majority and/or that is easily excitable prior to said detecting, said specific spectrum being obtained by spectral analysis of the gaseous species that is in a majority and/or that is easily excitable using the same measurement system as that which is to be used to implement the method, and said library is used for subsequent comparison with the spectrum of the mixture.

9. A method according to claim 1, applied to detecting water vapor as the gaseous species that is in a minority and/or that is difficult to excite in a mixture.

10. A method according to claim 9, in which the gaseous species that is in a majority and/or that is easy to excite is nitrogen.

11. A method according to claim 1, in which the at least one minority gaseous species is selected that is representative of the normal operating state of a piece of equipment through which there flows the gas mixture under analysis, variation in said selected minority gaseous species is monitored in real time, said variation is compared with reference variation data, and a warning or control signal is generated in the event of a departure from the reference variation data.

12. A method according to claim 11, in which any leaks from the equipment are monitored by monitoring the presence and the variation of traces of moisture or any other minority species representative of leaks that ought not to be present in the equipment but that is present outside the equipment.

13. A method according to claim 12, applied to monitoring wafer transfer chambers.

14. A method according to claim 12, in which variation over time in traces of moisture or other minority species representative of leaks in the equipment is compared with the sequence of operating events of the equipment in order to deduce the origin of changes in said variation.

15. A method according to claim 1, in which a minority gaseous species is selected that is representative of the state of progress of a process implementing the gas mixture under analysis, variation in said selected minority gaseous species is monitored in real time, said variation is compared with reference variation data for the process, and a warning or control signal is generated in the event of departure from the reference variation data for the process.

16. A method according to claim 1, in which a minority gaseous species is selected representative of the state of progress in purging an enclosure with purge gas, and a minority species is detected, variation in said selected minority species over time is monitored, said variation is compared with reference variation data for purging, and a warning or control signal is generated when the purged variation data reaches a state indicative of the end of purging.

17. A method according to claim 16, in which the presence and variation of chlorine is monitored in the enclosure during purging with nitrogen.

18. A method according to claim 1, in which a minority gaseous species is selected that is representative of the reconditioning state of a chamber being reconditioned, the variation in said selected minority gaseous species in said chamber being reconditioned is monitored in real time, said variation is compared with reference variation data for chamber reconditioning, and a warning or control signal is generated when the data for said selected minority gaseous species reaches a state indicative of the end of chamber reconditioning.

19. Apparatus for implementing a method of detecting gaseous species that are in a minority and/or that are difficult to excite according to claim 1, the apparatus comprising a plasma source for generating a plasma in the gas mixture under study, means for picking up and transmitting to an optical spectrometer the radiation emitted by the plasma, and a computer for analyzing the signals emitted by the optical spectrometer, the computer comprising a central processing unit and a program recorded in a program zone of a memory, said program comprising the sequence of instructions for implementing said method.

20. Apparatus according to claim 19, in which the memory of the computer contains a library zone containing prerecorded specific optical spectra of gaseous species for analysis that are in a majority and/or easily excited, and a calibration function representing the variations in the amplitudes of sensitive lines as a function of the concentrations of gaseous species that are in a minority and/or that are difficult to excite.

21. Apparatus according to claim 19, associated with equipment in which leaks are to be detected, the apparatus including means for synchronizing detection of a minority gaseous species representative of leaks with operating events of the equipment.