Franking system and method

• US 7,403,900 B2
• Filed: 05/30/2003
• Issued: 07/22/2008
• Est. Priority Date: 06/04/2002
• Status: Expired due to Fees

• Current Assignee: Global Sensor Systems, Inc.
• Original Assignee: Global Sensor Systems, Inc.
• Inventors: Teal, Todd, Cooper, Richard H., Cooper, Gordon C.
• Primary Examiner(s): PLUCINSKI, JAMISUE A
• Application Number:
  US10/532,435
• Publication Number:
  US 20060020476A1
• Time in Patent Office: 1,880 Days
• Field of Search: 705/1, 702/156, 702/159
• US Class Current: 705/330
• CPC Class Codes: B07C 1/00 Measures preceding sorting according to destination
• CPC Class Codes: G01B 11/04 specially adapted for measuring length or width of objects while moving
• CPC Class Codes: G06Q 10/083 Shipping
• CPC Class Codes: G06Q 10/08345 Pricing
• CPC Class Codes: G06Q 40/12 Accounting
• CPC Class Codes: G07B 17/00661 Sensing or measuring mailpieces weighing G01G19/00
• CPC Class Codes: G07B 2017/0037 Calculation of postage value
• CPC Class Codes: G07B 2017/00685 Measuring the dimensions of mailpieces
• CPC Class Codes: G07B 2017/00701 Measuring the weight of mailpieces

Abstract

A billing system for determining package transportation charges. The billing system includes a reader to read a package identifier associated with said package and the reader generates a package identifier signal and transmits the same to a microprocessor. The billing system also includes a package sizer having a plurality of non-contact optical sensors located along each of an x, y and z axis, where each optical sensor is in a known position. The sensors are oriented relative to the conveyor so that packages passing over the sensors are detected by the sensors and produce a signal correlated to said package size. Also provided is a microprocessor to receive and correlate said package size and identifier signals, and to determine an appropriate shipping charge based upon the same. A weigh scale may also be incorporated into the system. A method of determining a transportation charge is also comprehended, which includes a selfdiagnostic initialization procedure.

Claims

1. A billing system for determining transportation charges for a package movable along a conveyor, said billing system comprising:

a microprocessor;

a reader to read a package identifier associated with said package, said reader generating a package identification signal and transmitting the signal to the microprocessor; and

a package sizer to measure a size of said package, the package sizer having a plurality of spaced non-contact optical sensors being positioned on at least an y and a, z axis for measuring a height and a width of a package, and a means for measuring a length of said package, said width being determined by the package blocking one or more of said sensors positioned along said z axis to create a reduction in the amount of ambient light reaching said one or more sensors and by at least one of said sensors positioned alone said z axis sensing said reduction, said means for measuring a length of said package comprising an apparatus to measure a speed of the package and a length of time the package takes to pass by the optical sensors;

the microprocessor being configured to receive and correlate said package identification signal and said package size for billing purposes, said microprocessor including a data table for billing charges based on package sizes, the microprocessor further being configured to calculate a length of said package based on said speed and time measurements, whereby said measured package size can be compared to said data table to determine a transportation charge for said measured package.

2. A billing system as claimed in claim 1 wherein said y and z axis sensors define a measurement plane through which said package being measured passes.

3. A billing system as claimed in claim 1 wherein said system measures the time a package takes to pass past said sensors.

4. A billing system as claimed in claim 1 further including a light source located above said z axis sensors.

5. A billing system as claimed in claim 1 further including a weigh scale associated with said sizer, said weigh scale sensing a weight of each of said packages on said sizer and producing a weight signal, wherein said microprocessor receives said weight signal and correlates the same with said package identification signal and said package size signal for billing purposes.

6. A billing system as claimed in claim 1 wherein a dimension of a package is measured by determining the distance between the two most spaced apart sensors which detect the presence of said package.

7. A billing system as claimed in claim 1 further including a motor to drive said conveyor to pass said package past said sensors.

8. A billing system as claimed in claim 7 further including a speed sensor to measure the actual speed of said package as it passes said sensors.

9. A billing system as claimed in claim 2 wherein said sizer further includes optical signal sources directed at said optical sensors along the y axis.

10. A billing system as claimed in claim 9 further including optical input guides to shield said optical sensors from stray light sources.

11. A billing system as claimed in claim 9 further including optical signal guides to direct an optical output from said optical signal sources towards said optical sensors.

12. A method of determining transportation charges for packages by using a billing system having non-contact optical sensors, said method comprising the steps of:

identifying a package by means of a reader;

passing the package past sensors located in a y and z axis to measure a height and a width of said package, the width being measured by the sensors on said z axis sensing a reduction in ambient light caused by the package blocking said sensors on said z axis, and measuring a length of said package on an x axis by measuring a speed of said package, and by measuring a length of time said package takes to pass by the optical sensors;

determining a volume of said package from readings from said sensors and said length of said package;

measuring a weight of the package;

correlating the package identifier with said measured weight and volume of said package in a database;

displaying the measured weight and volume; and

determining a charge for said package based upon said measured weight and volume upon acceptance of the displayed package parameters.

13. A method of determining transportation charges for a package as claimed in claim 12 wherein said method further includes an initialization step, in which all of the non-contact optical sensors are temporarily energized to permit visual verification of system operation.

14. A method of determining transportation charges for a package as claimed in claim 13 further including the step of checking each optical sensor upon start up and detecting any faults therein.

15. A method of determining transportation charges for a package as claimed in claim 14 further including the step of displaying an error message upon a fault being detected in an optical sensor.

16. A method of determining transportation charges for a package as claimed in claim 15 further including the step of identifying a location of said detected fault and displaying said location of said detected fault.