Data cable with cross-twist cabled core profile

• US 7,405,360 B2
• Filed: 02/09/2007
• Issued: 07/29/2008
• Est. Priority Date: 04/22/1997
• Status: Expired due to Fees

• Current Assignee: Belden Technologies, LLC (Belden Inc.)
• Original Assignee: Belden Technologies, LLC (Belden Inc.)
• Inventors: Gareis, Galen M., Clark, William T.
• Primary Examiner(s): Mayo, III; William H.
• Application Number:
  US11/673,357
• Publication Number:
  US 20070193769A1
• Time in Patent Office: 536 Days
• Field of Search: 174/110.R, 174/113.R, 174/115, 174/116, 174/120.R, 174/120.SR, 174/113.C
• US Class Current: 174/113.00R
• CPC Class Codes: H01B 11/06 with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens

Abstract

Cables including a plurality of twisted pairs of insulated conductors and a jacket surrounding the plurality of twisted pairs of insulated conductors, the jacket including a plurality of protrusions extending away from an inner circumferential surface of the jacket toward a center of the cable. The plurality of protrusions are configured so as to hold the plurality of twisted pairs away from the inner circumferential surface of the jacket, and may provide an air gap between the plurality of twisted pairs of insulated conductors and the inner circumferential surface of the jacket.

Claims

1. A cable for data transmission, the cable comprising:

a plurality of twisted pairs of insulated conductors including a first twisted pair and a second twisted pair, each twisted pair comprising two insulated conductors twisted together in a helical manner;

a binder substantially surrounding the plurality of twisted pairs of insulated conductors;

a jacket surrounding the plurality of twisted pairs of insulated conductors and the binder; and

a dielectric helixed spline disposed between the binder and the jacket along a length of the cable, the dielectric helixed spline providing an air gap between the jacket and the binder;

wherein the dielectric helixed spline comprises a fluoropolymer.

2. A cable for data transmission, the cable comprising:

a plurality of twisted pairs of insulated conductors including a first twisted pair and a second twisted pair, each twisted pair comprising two insulated conductors twisted together in a helical manner;

a binder substantially surrounding the plurality of twisted pairs of insulated conductors;

a jacket surrounding the plurality of twisted pairs of insulated conductors and the binder; and

a dielectric helixed spline disposed between the binder and the jacket along a length of the cable, the dielectric helixed spline being separate from both the jacket and the binder and providing an air gap between the jacket and the binder;

wherein the dielectric helixed spline comprises a dielectric finned element twisted about its own axis to form the dielectric helixed spline.

3. The cable as claimed in claim 2, wherein the dielectric helixed spline is helically wound around the binder along the length of the cable.

4. A cable for data transmission, the cable comprising:

a plurality of twisted pairs of insulated conductors including a first twisted pair and a second twisted pair, each twisted pair comprising two insulated conductors twisted together in a helical manner;

a binder substantially surrounding the plurality of twisted pairs of insulated conductors;

a jacket surrounding the plurality of twisted pairs of insulated conductors and the binder; and

an element disposed between the binder and the jacket along a length of the cable, the element being separate from both the jacket and the binder and providing an air gap between the jacket and the binder;

wherein, for any transverse cross-section taken along a radius of the cable, the element contacts the cable jacket at only one location on an inner circumference of the jacket.

5. The cable as claimed in claim 4, wherein the element comprises a dielectric helixed spline.

6. The cable as claimed in claim 5, wherein the dielectric helixed spline comprises a fluoropolymer.

7. The cable as claimed in claim 4, wherein the element comprises a plurality of separate dielectric helixed splines positioned about a circumference of the binder.

8. The cable as claimed in claim 4, further comprising a separator disposed among the plurality of twisted pairs of insulated conductors so as to separate at least one the plurality of twisted pairs from others of the plurality of twisted pairs.

9. The cable as claimed in claim 4, wherein the element is helically wrapped around the binder along the length of the cable.

10. The cable as claimed in claim 4, wherein the element is a conductive rod.

11. A cable for data transmission, the cable comprising:

a plurality of twisted pairs of insulated conductors including a first twisted pair and a second twisted pair, each twisted pair comprising two insulated conductors helically twisted together;

a separator disposed among the plurality of twisted pairs of insulated conductors so as to separate at least one the plurality of twisted pairs from others of the plurality of twisted pairs; and

a jacket surrounding the plurality of twisted pairs and the separator, the jacket comprising a dual-layer structure including a first jacket layer and a second jacket layer;

wherein the jacket comprises a plurality of inwardly-projecting protrusions that extend away from an inner circumferential surface of at least one of the first jacket layer and the second jacket layer toward the plurality of twisted pairs of insulated conductors; and

wherein the plurality of inwardly-projecting protrusions are substantially similarly sized.

12. The cable as claimed in claim 11, wherein the plurality of protrusions extend away from the inner circumferential surface of the first jacket layer.

13. The cable as claimed in claim 12, further comprising a conductive shield disposed between the first jacket layer and the second jacket layer.

14. The cable as claimed in claim 12, wherein the first jacket layer comprises a first material having a first effective dielectric constant and the second jacket layer comprises a second material having a second effective dielectric constant;

and wherein the first effective dielectric constant is lower than the second effective dielectric constant.

15. The cable as claimed in claim 12, wherein the first jacket layer comprises a first material having a first dissipation factor and the second jacket layer comprises a second material having a second dissipation factor;

and wherein the first dissipation factor is lower than the second dissipation factor.

16. The cable as claimed in claim 12, further comprising a dielectric element disposed between the first jacket layer and the second jacket layer to create an air gap between the first and second jacket layers.

17. The cable as claimed in claim 16, wherein the dielectric element comprises a helixed spline.

18. The cable as claimed in claim 12, wherein the first jacket layer is bonded to the second jacket layer.

19. The cable as claimed in claim 11, wherein the plurality of protrusions extend away from the inner circumferential surface of the second jacket layer to create an air gap between the first and second jacket layers.

20. The cable as claimed in claim 19, wherein the first jacket layer comprises a first material and the second jacket layer comprises a second;

and wherein at least one of an effective dielectric constant and a dissipation factor is lower for the first material than for the second material.

21. The cable as claimed in claim 19, wherein the first jacket layer comprises a foamed material.

22. The cable as claimed in claim 11, wherein the plurality of twisted pairs of insulated conductors and the jacket are helically twisted together with a cable twist lay that is within a range of about 2 to 6 inches.

23. The cable as claimed in claim 11, wherein the plurality of twisted pairs includes four twisted pairs of insulated conductors.

24. The cable as claimed in claim 11, wherein the jacket has a substantially circular cross-sectional shape.

25. The cable as claimed in claim 11, wherein the plurality of inwardly-projecting protrusions extend away from the inner circumferential surface of the inner jacket layer and are configured so as to hold the plurality of twisted pairs away from the inner circumferential surface of the jacket, thereby reducing susceptibility of the plurality of twisted pairs to alien near end crosstalk.

26. The cable as claimed in claim 11, wherein the plurality of inwardly-projecting protrusions extend away from the inner circumferential surface of the inner jacket layer and are configured so as to keep the plurality of twisted pairs away from the inner circumferential surface of the jacket, thereby reducing attenuation of data signals traveling along at least one of the plurality of twisted pairs.

27. A bundled cable comprising:

a plurality of individual cables for data transmission, wherein at least one of the individual cables for data transmission is the cable as claimed in claim 11.