Battery pack-detecting charger

• US 7,405,536 B2
• Filed: 04/05/2006
• Issued: 07/29/2008
• Est. Priority Date: 10/08/2003
• Status: Expired due to Fees

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Watts, Fred S.
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US11/398,697
• Publication Number:
  US 20060176013A1
• Time in Patent Office: 846 Days
• Field of Search: 320/106, 320/110, 320/141, 320/DIG.12
• US Class Current: 320/106
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H02J 7/0029 with safety or protection devices or circuits
• CPC Class Codes: H02J 9/007 Detection of the absence of a load
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10S 320/12 Precharging analysis, e.g. determining presence of battery

Abstract

A charger having a controller with an input and an output, a first terminal for connecting a battery pack to the controller, a connecting line disposed between the first terminal and the input of the controller, a current source connected to the controller for providing power to the battery pack. The current source provides power to the battery pack via the connecting line. The controller sends a pulse signal unto the connecting line via the output, so that the controller can determine whether the battery pack is connected to the charger by the presence of the pulse signal in the input of the controller.

Claims

1. A charger comprising:

a controller having an input and an output;

a first terminal for connecting a battery pack to the controller;

a connecting line disposed between the first terminal and the input of the controller;

a current source connected to the controller for providing power to the battery pack, the current source providing the power to the battery pack via the connecting line;

wherein the controller sends a pulse signal unto the connecting line to the battery pack via the output, whereby the controller determines whether the battery pack is connected to the charger by the presence of the pulse signal in the input of the controller.

2. The charger of claim 1, wherein the charger is connectable to a vehicle battery.

3. The charger of claim 1, wherein the charger is connectable to an AC source.

4. A charger/battery pack combination comprising:

a battery pack;

a charger for charging the battery pack comprising;

a controller having an input and an output;

a first terminal for connecting the battery pack to the controller;

a connecting line disposed between the first terminal and the input of the controller;

a current source connected to the controller for providing power to the battery pack, the current source providing the power to the battery pack via the connecting line;

wherein the controller sends a pulse signal unto the connecting line to the battery pack via the output, whereby the controller determines whether the battery pack is connected to the charger by the presence of the pulse signal in the input of the controller.

5. The charger/battery pack combination of claim 4, wherein the charger is connectable to a vehicle battery.

6. The charger/battery pack combination of claim 4, wherein the charger is connectable to an AC source.

7. A method for detecting whether a battery pack is connected to a charger, the method comprising:

providing the charger a controller having an input and an output, a first terminal for connecting the battery pack to the controller, a connecting line disposed between the first terminal and the input of the controller, a current source connected to the controller for providing power to the battery pack, the current source providing the power to the battery pack via the connecting line;

turning off the current source;

after turning off the current source, sending a pulse signal unto the connecting line to the battery pack via the output; and

detecting a presence of the pulse signal in the input of the controller.

8. The method of claim 7, further comprising turning on the current source if the pulse signal is not detected.

9. The method of claim 7, further comprising sensing a voltage of the battery pack.

10. The method of claim 9, further comprising comparing the voltage to a predetermined threshold.

11. The method of claim 10, further comprising stopping a charging process if the voltage exceeds the predetermined threshold.

12. The method of claim 10, further comprising continuing a charging process if the voltage is below the predetermined threshold.

13. The method of claim 10, wherein the predetermined threshold is at least 30 volts.