Sensor arrangement

• US 7,406,876 B2
• Filed: 01/19/2004
• Issued: 08/05/2008
• Est. Priority Date: 01/17/2003
• Status: Expired due to Fees

• Current Assignee: Vasensor AB
• Original Assignee: Vasensor AB
• Inventors: Johansson, Christer, Krozer, Anatol, Perers, Gustav, Danielsson, Henrik, Wetter, Brodde, Johnsson, Sofia
• Primary Examiner(s): Lefkowitz; Edward
• Assistant Examiner(s): Kirkland, III; Freddie
• Application Number:
  US10/542,057
• Publication Number:
  US 20060207319A1
• Time in Patent Office: 1,660 Days
• Field of Search: 737/77
• US Class Current: 73/777
• CPC Class Codes: G01L 5/045 for measuring the tension across the width of a band-shaped flexible member measuring flatness G01B

Abstract

The present invention relates to a system for detecting characteristics of an elastic structure (13, 22, 23, 32, 33, 93, 1202, 1302, 1402), said structure being provided with at least one sensor (111, 112, 14, 211, 212, 311, 312, 911, 1211, 1311, 1411) and said system comprising at least one detector (16, 416, 516, 916, 1316, 1416). The sensor comprises a deformable member, which upon deformation generates a signal convertible to a signal representing said characteristic, said sensor further comprises a passive transmitter and said detector a receiver for receiving said signal representing said characteristic.

Claims

1. A system for detecting at least one physical characteristic of an elastic structure subjected to a force under a motion, said structure being provided with at least one sensor comprising a first and a second electrodes and a piezoelectric material, which upon deformation generates a charge displacement in the material giving rise to a voltage between said first and second electrodes being directly proportional to the force causing the deformation, said voltage being convertible to a signal representing said characteristic, and said system comprising at least one detector comprising a receiver for receiving said signal representing said characteristic, wherein said sensor further comprises a first sensor conductor being connected to said first electrode and a second sensor conductor being connected to said second electrode, said first and said second sensor conductors being arranged as antennas, and wherein said detector comprises a receiver antenna arranged adjacent to said elastic structure for capacitively sensing said voltage between said first and said second sensor conductors, thereby enabling determination of said characteristic.

2. The system of claim 1, wherein said structure is a flat structure.

3. The system according to claim 1, wherein said structure is a belt, a conveyer, a wire, a sheet material, a paper sheet, a fabric, a cloth, a printing paper, paper money, or bank notes, and said structure cooperates/interacts with at least one substantially cylindrical rotating body.

4. The system according to claim 3, wherein said at least one substantially cylindrical rotating body is a roll.

5. The system according to claim 4, wherein said structure cooperates/interacts with two rolls.

6. The system according to claim 4, wherein said structure cooperates/interacts with three rolls.

7. The system according to claim 4, wherein the roll(s) is/are arranged in a paper-manufacturing machine, said structure is a belt or a conveyer, and sensors are arranged inside the material of the belt, either in the longitudinal and/or transverse direction of the belt.

8. The system according to claim 4, wherein the roll(s) is/are arranged in a printer application, said structure is a printing paper, and at least one sensor is arranged on the surface of the printing paper or substantially within the printing paper.

9. The system according to claim 8, wherein the sensor comprises a foil integrated substantially inside the paper.

10. The system according to claim 4, wherein the rolls are arranged in a banking paper application, said structure is bank notes or paper money, and the sensor is arranged as a strip on the surface of the bank note/paper money or substantially within the bank note/paper money.

11. The system of claim 1, wherein said structure is a substantially cylindrical rotating structure.

12. The system according to claim 11, wherein the sensor deforms during a time period, whereby a part of the structure that contains the sensor is in contact with a surface, whereby during said time period, an electric signal or voltage/current pulse is created, and a linear velocity of rotation is obtained if the length of the sensor is known by dividing this length by the duration of the voltage/current pulse.

13. The system of claim 12, wherein additional information is provided by a frequency at which pulses occur due to the rotation of the structure, both related to each other and to a linear velocity of the structure motion, and a difference in linear velocity of the structure calculated from the pulse duration and from the frequency of structure rotation varying in time indicates skid.

14. The system according to claim 1, wherein the structure comprises a tyre.

15. The system according to claim 1, wherein the structure comprises a roll, a roller, a cylinder, a delivery bowl, rubber-covered cylinder, drum, or a hole cylinder.

16. The system according to claim 1, wherein the structure is a roll or a cylinder feeding a sheet material.

17. The system of claim 1, wherein said sensor, including the transmitter, is arranged on or inside said structure.

18. The system of claim 1, wherein said structure comprises an oblong structure passing through a pressing arrangement.

19. The system according to claim 1, wherein said structure is a conveyer shaped structure in a nip formed by rolls, and at least one sensor is arranged on the surface of the conveyer shaped structure or substantially within the conveyer shaped structure for detecting the pressure and pressure distribution in the nip between the rolls.

20. The system according to claim 19, wherein the nip is present in a nip roll, a roller press, an Yankee machine, a shoe press, or a smoothing coating machine of a paper-manufacturing machine.

21. The system according to claim 20, wherein the characteristic(s) detected is/are the nip force, nip pressure/pressure distribution and/or nip width of the rolls in a nip roll press.

22. The system of claim 1, wherein the sensor is arranged in one of or several of a longitudinal, radial or transversal direction of the structure.

23. The system of claim 1, wherein the sensor is arranged to provide one or several of absolute linear velocity or skid characteristic of the structure.

24. The system of claim 1, wherein one or several sensors constitute(s) a bar code in the structure.

25. The system as claimed in claim 1, wherein the sensor is formed as a cable, a filament, a strip, a foil, a thread, a film, a particle or the like.

26. The system according to claim 1 ,wherein the receiver antenna comprises two conductive plates.

27. The system according to claim 1, wherein the receiver comprises a differential amplifier, an analogue-digital converter, and a signal-processing unit.

28. The system according to claim 1, wherein several sensors are placed in an overlapping arrangement in the structure allowing continuous signal acquisition and measurement of pressure distribution in the width direction of the structure.

29. The system according to claim 1, wherein the sensor comprises two conductors extending from the ends of the sensor, and the sensor being folded providing two shanks, one of which can be subjected to a force, such that the sensor operates in bending mode.

30. The system according to claim 1, wherein the first and second sensor conductors are spaced apart in such a way that minimum or null electric field lines are between the first and second sensor conductors, and the main part of the electric field lines are between each pair of sensor conductor and receiver antenna.

31. The system according to claim 1, wherein an extension of the receiver antennas is larger than an extension of the first and second sensor conductors.

32. The system according to claim 1, wherein one receiver antenna is used for each sensor conductor.

33. The system according to claim 1, wherein the piezoelectric material is polyvinylidenfluoride (PVDF).

34. The system according to claim 1, wherein a differential signal between a sensor subjected to said force and a sensor not being subjected to said force is used.

35. The system according to claim 34, wherein the differential signal technique is used to measure temperature variations.

36. Use of a system according to claim 1 in an apparatus comprising at least one substantially cylindrical rotating body feeding a sheet material for detecting at least one physical characteristic of said sheet material.

37. The use according to claim 36, wherein the movement, presence of material, rotation speed, and/or sliding characteristics is/are detected.

38. The use according to claim 36, wherein said sensor is used in a paper-manufacturing machine for detecting a characteristic of a belt or a conveyer cooperating/interacting with at least one substantially cylindrical rotating body feeding said belt, said sensor(s) being integrated into the belt/conveyer, either in the longitudinal and/or transverse direction of the belt.

39. The use according to claim 36, wherein said sheet material is a conveyer shaped structure in a nip formed by rolls, said sensor being arranged on the surface of the conveyer shaped structure or substantially within the conveyer shaped structure for detecting the pressure and pressure distribution in the nip between the rolls.

40. The use according to claim 39, wherein the nip is present in a nip roll, a roller press, an Yankee machine, a shoe press, or a smoothing coating machine of a paper-manufacturing machine.

41. The use according to claim 40, wherein the characteristic(s) detected is/are the nip force, nip pressure and/or nip width of the rolls in a nip roll press.

42. The use according to claim 36, wherein said sensor is used in a printer application for detecting a characteristic of a printing paper cooperating/interacting with at least one substantially cylindrical rotating body feeding said printing paper, said sensor(s) being arranged on the surface of the printing paper or substantially within the printer paper.

43. The use according to claim 36, wherein the sensor is used in a banking paper application for detecting a characteristic of bank notes or paper money cooperating/interacting with at least one substantially cylindrical rotating body feeding said bank notes/paper money, said sensor(s) being arranged on the surface of the bank notes/paper money or substantially within the bank notes/paper money.

44. A method of detecting at least one physical characteristic of an elastic structure subjected to a force under a motion using the system according to claim 1, the method comprising:

providing said structure with at least one sensor comprising a first and a second electrodes and a piezoelectric material, which upon deformation generates a charge displacement in the material giving rise to a voltage between said first and second electrodes being directly proportional to the force causing the deformation, said voltage being convertible to a signal representing said characteristic, wherein said sensor further comprises a first sensor conductor being connected to said first electrode and a second sensor conductor being connected to said second electrode, said first and second sensor conductors being arranged as antennas;

providing at least one detector comprising a receiver antenna, in such a way that said receiver antenna is arranged adjacent to said elastic structure; and

capacitively sensing a voltage between said first and second sensor conductors by means of said receiver antenna, thereby enabling determination of said characteristic.

45. A sensor arrangement for incorporation into an elastic structure and for providing at least one physical characteristic of said structure when subjected to a force under a motion, said sensor comprising a first and a second electrodes and a piezoelectric material, which upon deformation generates a charge displacement in the material giving rise to a voltage between said first and second electrodes being directly proportional to the force causing the deformation, said voltage being convertible to a signal representing said characteristic, wherein said sensor further comprises a first sensor conductor being connected to said first electrode and a second sensor conductor being connected to said second electrode, said first and second sensor conductors being arranged as antennas in such a way that capacitive sensing of said voltage between said first and said second sensor conductors is enabled when said sensor is incorporated in the elastic structure.

46. The sensor arrangement according to claim 45, wherein the sensor is formed as a cable, a filament, a strip, a foil, a thread, a film, a particle or the like.

47. The sensor arrangement according to claim 45, wherein said first and second sensor conductors are spaced apart in such a way that minimum or null electric field lines are between the transmitting antennas.

48. The sensor arrangement according claim 45, wherein the piezoelectric material is polyvinylidenfluoride (PVDF).

49. A belt having a sensor arrangement according to claim 45 embedded therein, thereby enabling detection of a force acting on said belt.