Method of thermally coupling a flow tube or like component to a thermal sensor and sensor systems formed thereby
First Claim
1. A method of thermally coupling a component to a thermal sensor comprising:
- applying a bonding material to the thermal sensor, wherein said thermal sensor comprises a microstructure having a plurality of heat sensing/heating elements disposed on the surface of said microstructure,affixing a plurality of separate thermally conductive bands to the outer surface of said component, said thermally conductive bands being separated from one another, substantially concentric with said component, and formed for alignment with the corresponding heat sensing/heating elements disposed on said microstructure surface,aligning said separated thermally conductive bands on said component to the corresponding heat sensing/heating elements, andbonding said separated thermally conductive bands affixed to said component to said heat sensing/heating elements such that said thermally conductive bands are thermally coupled to said corresponding heat sensing/heating elements.
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Abstract
A method of thermally coupling a flow tube or like component to a thermal sensor comprises bonding the component to the thermal sensor such that thermally conductive portions formed on the component are thermally coupled to corresponding sensing/heating elements disposed on the thermal sensor. The method can be employed to form a capillary mass flow sensor system. Thermally conductive portions, such as metal bands, can be formed on the outer surface of a capillary tube for bonding with corresponding resistive heat sensing and heating elements disposed on the substrate of a micro mass flow sensor. Bonding metal pads can be formed on the sensor surface preparatory to solder bonding the tube metal bands to the resistive sensing and heating elements.
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Citations
18 Claims
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1. A method of thermally coupling a component to a thermal sensor comprising:
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applying a bonding material to the thermal sensor, wherein said thermal sensor comprises a microstructure having a plurality of heat sensing/heating elements disposed on the surface of said microstructure, affixing a plurality of separate thermally conductive bands to the outer surface of said component, said thermally conductive bands being separated from one another, substantially concentric with said component, and formed for alignment with the corresponding heat sensing/heating elements disposed on said microstructure surface, aligning said separated thermally conductive bands on said component to the corresponding heat sensing/heating elements, and bonding said separated thermally conductive bands affixed to said component to said heat sensing/heating elements such that said thermally conductive bands are thermally coupled to said corresponding heat sensing/heating elements. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A method of forming a thermal flow sensor system comprising
providing a thermal sensor having upstream and downstream sensing elements and a heating element disposed on the upper surface of a substrate, providing a capillary tube, affixing thermally conductive metal bands to the surface of the capillary tube, said metal bands being separated from one another and substantially concentric with said capillary tube for alignment with the corresponding sensing and heating elements on said sensor bridge, applying thermally conductive bonding material on said sensing and heating elements and/or said tube metal bands aligning said metal bands with said corresponding sensing and heating elements to align said tube on the surface of said substrate, and bonding said separated metal bands to said corresponding sensing and heating elements such that said capillary tube is thermally coupled to said heating/sensing element(s).
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15. A thermal flow sensor system comprising
a thermal sensor comprising a substrate and at least one heating and sensing element disposed on said substrate for sensing properties of a fluid, a capillary flow tube bonded to said thermal sensor, said flow tube having a plurality of metal bands affixed thereon separated from one another and substantially concentric with said flow tube for alignment with a corresponding said sensing or heating element, wherein said metal bands affixed to said tube are separately bonded to said substrate by means of thermally conductive material such that said sensing and heating elements are thermally coupled to specific separate areas of said capillary tube.
Specification