Rearview mirror constructed for efficient assembly
First Claim
1. A mirror assembly comprising:
- a mirror component including first electrical conductors operably connected to the mirror component;
an electrically-operated second component associated with the mirror component and that includes second electrical conductors operably connected to the electrically-operated second component;
a first connector, said first and second electrical conductors operably connected to said first connector; and
a primary wire bundle configured to communicate power to the mirror component and to the electrically-operated second component, the primary wire bundle including a main connector, the first connector engaging and electrically connected to the main connector, whereby the primary wire bundle is configured to communicate power to the mirror component and to the electrically-operated second component;
wherein the electrically-operated second component is a heater for heating the mirror component; and
wherein the main connector has a least six terminals, two of the terminals being connected to a turn signal device, two of the terminals being connected to the mirror component, and two of the terminals being connected to the heater.
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Accused Products
Abstract
A mirror assembly includes a housing, an angularly adjustable power pack, wires for supplying power and mirror angle control, an electrochromic mirror subassembly including a heater, and a turn signal device. The components include individual connectors that plug into a multi-prong connector on the bundle of wires, or that piggyback into each other. Optionally, the heater incorporates an internal wire with end connectors for communicating power to opposite sides of the heater, and also includes layers of light-transmitting/diffusing material for diffusing light passing from the turn signal device through the diffusing material. A printed circuit board fits into a pocket in the panel-shaped carrier, and an integral retainer releasably secures the printed circuit board. The power pack is attached to the carrier via a ring of resilient fingers, and a continuous hoop flange prevents distortion of the carrier and in turn of the glass elements in the mirror subassembly.
79 Citations
37 Claims
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1. A mirror assembly comprising:
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a mirror component including first electrical conductors operably connected to the mirror component; an electrically-operated second component associated with the mirror component and that includes second electrical conductors operably connected to the electrically-operated second component; a first connector, said first and second electrical conductors operably connected to said first connector; and a primary wire bundle configured to communicate power to the mirror component and to the electrically-operated second component, the primary wire bundle including a main connector, the first connector engaging and electrically connected to the main connector, whereby the primary wire bundle is configured to communicate power to the mirror component and to the electrically-operated second component; wherein the electrically-operated second component is a heater for heating the mirror component; and wherein the main connector has a least six terminals, two of the terminals being connected to a turn signal device, two of the terminals being connected to the mirror component, and two of the terminals being connected to the heater. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. A mirror assembly comprising:
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a mirror component including first electrical conductors operably connected to the mirror component; an electrically-operated second component associated with the mirror component and that includes second electrical conductors operably connected to the electrically-operated second component; a first connector, said first and second electrical conductors operably connected to said first connector; and a primary wire bundle configured to communicate power to the mirror component and to the electrically-operated second component, the primary wire bundle including a main connector, the first connector engaging and electrically connected to the main connector, whereby the primary wire bundle is configured to communicate power to the mirror component and to the electrically-operated second component; and a heater, wherein the second component is a turn signal device, and wherein the first conductors are internally integrated into the heater to provide electrical power from the main connector across the heater to the turn signal device.
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9. A mirror comprising:
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a mirror subassembly including a panel-shaped carrier with flanges defining a pocket; a printed circuit board positioned in the pocket; and a releasable retainer releasably retaining the printed circuit board in the pocket; wherein the retainer includes a door for covering the pocket in the carrier. - View Dependent Claims (10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22)
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23. A mirror system for use in a rearview mirror assembly having a housing and a power pack attached to the housing and including an angularly adjustable mount, said mirror system comprising:
a mirror subassembly including at least one glass element, and further including a panel-shaped carrier with a front surface shaped to uniformly support the glass element, the panel-shaped carrier including a plurality of resilient retainers arranged in a circle and extending rearwardly from the panel-shaped carrier and engaging the adjustable mount and further including a continuous hoop-shaped wall extending around and spaced radially from the plurality of resilient retainers, the hoop-shaped wall extending from the rear surface and supporting an area around and proximate a base of the plurality of resilient retainers. - View Dependent Claims (24, 25, 26, 27, 28, 29, 30, 31, 32, 33)
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34. A mirror system for use in a rearview mirror assembly having a housing and a power angle adjustment device attached to the housing and including an angularly adjustable mount, said mirror system comprising:
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a mirror subassembly including at least one glass element, and further including a panel-shaped carrier with a front surface shaped to uniformly support the glass element, the panel-shaped carrier including a plurality of resilient retainers arranged in a circle and extending rearwardly from the panel-shaped carrier and engaging the adjustable mount, the retainers and adjustable mount being configured to positively engage for secure retention but also configured to provide an insertion attachment force of less than 50 pounds force (222 N) during assembly of the panel-shaped carrier to the adjustable mount; wherein the retainers have inclined surfaces configured to provide low friction; and wherein the inclined surfaces are smooth and formed on a polished die surface. - View Dependent Claims (35, 36, 37)
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Specification