Image-forming device capable of performing self-diagnosis using inspection cartridge in place of process cartridge

• US 7,409,167 B2
• Filed: 08/09/2005
• Issued: 08/05/2008
• Est. Priority Date: 08/10/2004
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Inukai, Katsumi
• Primary Examiner(s): GRAINGER, QUANA MASHELL
• Application Number:
  US11/200,882
• Publication Number:
  US 20060034623A1
• Time in Patent Office: 1,092 Days
• Field of Search: 399/9, 399/11
• US Class Current: 399/9
• CPC Class Codes: G03G 15/50 Machine control of apparatus for electrographic processes using a charge pattern, e.g. regulating differents parts of the machine, multimode copiers, microprocessor control sequencing control G03G21/14
• CPC Class Codes: G03G 15/556 for toner consumption, e.g. pixel counting, toner coverage detection or toner density measurement
• CPC Class Codes: G03G 21/1896 mechanical or optical identification means, e.g. protrusions, bar codes
• CPC Class Codes: G03G 2215/00109 Remote control of apparatus, e.g. by a host
• CPC Class Codes: G03G 2221/1892 Presence detection

Abstract

A laser printer having a self-diagnostic function includes a first sensing unit that changes in detection status when one of a process cartridge and an inspection cartridge is mounted therein, and a second sensing unit that changes in detection status when at least the other of the process cartridge and inspection cartridge is mounted therein. A control unit of the laser printer identifies the type of cartridge mounted in the laser printer based on detection results from the first and second sensing units and switches the operating mode of the laser printer from a normal mode for performing image-forming operations to a self-diagnostic mode for diagnosing the status of its components when the control unit determines that the inspection cartridge is mounted in the laser printer.

Claims

1. An image-forming device comprising:

a main casing;

a photosensitive member having a surface;

a charging unit that charges the surface of the photosensitive member;

an exposing unit that forms an electrostatic latent image on the surface of the photosensitive member after the photosensitive member has been charged by the charging unit;

a developing unit that develops the latent image formed on the surface of the photosensitive member into a visible image using a developer;

a transferring unit that transfers the visible image developed by the developer onto a recording medium;

an inspection member receiving section in which an inspection member is detachably mountable;

a driving unit that selectively drives the charging unit, the developing unit, and the transferring unit as a target unit to be driven;

a switching unit that switches an operating mode between a normal mode for forming images on the recording medium and a self-diagnostic mode for performing a self-diagnosis, the switching unit switching from the normal mode to the self-diagnostic mode when the inspection member is mounted in the inspection member receiving section;

a drive commanding unit that outputs a self-diagnostic drive command to the driving unit to command the driving unit to drive the target unit when the switching unit has switched to the self-diagnostic mode; and

a diagnosing unit that determines whether an operating state of the driving unit is normal based on drive commands received from the drive commanding unit,

wherein the inspection member receiving section is further configured to couple the inspection member to the driving unit when the inspection member is mounted in the inspection member receiving section.

2. The image-forming device according to claim 1, further comprising an image-forming cartridge including at least the target unit to be driven by the driving unit, the image-forming cartridge being detachably mounted in a predetermined position, wherein the driving unit is disposed on the main casing so as to be capable of connecting electrically to the target unit provided in the image-forming cartridge when the image-forming cartridge is mounted in the predetermined position.

3. The image-forming device according to claim 2, wherein the inspection member comprises an inspection cartridge that is mountable in place of the image-forming cartridge.

4. The image-forming device according to claim 3, further comprising an identifying unit that identifies a type of cartridge mounted, wherein the switching unit switches the operating mode to the self-diagnostic mode when the identifying unit identifies the mounted cartridge to be the inspection cartridge, and to the normal mode when the identifying unit identifies the mounted cartridge to be the image-forming cartridge.

5. The image-forming device according to claim 4, wherein the inspection cartridge has a smaller electrical resistance than an electrical resistance in the target unit provided in the image-forming cartridge.

6. The image-forming device according to claim 4, wherein the inspection cartridge has an internal state different from an internal state of the image-forming cartridge, the identifying unit identifying the type of the cartridge by detecting the internal state of the cartridge mounted in the predetermined position.

7. The image-forming device according to claim 6, wherein the identifying unit comprises a new product detecting unit that detects whether the cartridge mounted in the predetermined position is new, and a developer detecting unit that detects whether the cartridge mounted in the predetermined position contains developer, wherein the identifying unit determines that the inspection cartridge is mounted in the predetermined position when the new product detecting unit detects that the cartridge is new and the developer detecting unit determines that the cartridge does not contain developer.

8. The image-forming device according to claim 7, wherein when the identifying unit determines that the image-forming cartridge is mounted in the predetermined position, the identifying unit provides a detection output based on a usage state of the cartridge detected by the new product detecting unit and the developer detecting unit.

9. The image-forming device according to claim 7, wherein when the identifying unit determines that the inspection cartridge is mounted in the predetermined position, the identifying unit provides a detection output produced regardless of a usage state of the cartridge detected by the new product detecting unit and the developer detecting unit, the detection output indicating that the cartridge is new and that the cartridge does not contain developer.

10. The image-forming device according to claim 4, wherein the identifying unit comprises a first cartridge detecting unit that changes a detection status when one of the image-forming cartridge and the inspection cartridge is mounted in the predetermined position, and a second cartridge detecting unit that changes a detection status when another of the image-forming cartridge and the inspection cartridge is mounted in the predetermined position, wherein the type of cartridge mounted in the predetermined position is identified based on detection results by the first and second cartridge detecting units.

11. The image-forming device according to claim 10, wherein the first and second cartridge detecting units are disposed along a conveying path on which the recording medium is conveyed, a position of the recording medium being detected from changes in a detection status of the first and second cartridge detecting units when the recording medium passes the position, wherein the first cartridge detecting unit is disposed downstream of the second cartridge detecting unit with respect to the direction in which the recording medium is conveyed, and the detection status is changed when the image-forming cartridge is mounted in the predetermined position, and wherein the identifying unit identifies the type of cartridge mounted in the predetermined position as the inspection cartridge when the detection status is changed by the first cartridge detecting unit but not changed by the second cartridge detecting unit.

12. The image-forming device according to claim 1, wherein the driving unit comprises a voltage applying unit that applies a drive voltage to the target unit to be driven, wherein the drive commanding unit outputs a self-diagnostic drive command for commanding the voltage applying unit to output a voltage of a size not outputted during the normal mode.

13. The image-forming device according to claim 12, wherein the driving unit drives a plurality of target units and the drive commanding unit outputs a drive command to the voltage applying unit that commands the voltage applying unit to output a combination of voltages not output during the normal mode to each of the target units.

14. The image-forming device according to claim 1, further comprising a reporting unit that reports externally the results of diagnoses performed by the diagnostic unit.

15. The image-forming device according to claim 1, further comprising a storing unit that stores results of diagnoses performed by the diagnostic unit, and a transmitting unit that transmits diagnostic results stored in the storing unit externally.

16. The image-forming device according to claim 1, further comprising a cleaning unit that cleans the surface of the photosensitive member.

17. The image-forming device according to claim 16, wherein the cleaning unit is included in the target unit.

18. An image-forming device comprising:

a main casing;

a photosensitive member having a surface;

a charging unit that charges the surface of the photosensitive member;

an exposing unit that forms an electrostatic latent image on the surface of the photosensitive member after the photosensitive member has been charged by the charging unit;

a developing unit that develops the latent image formed on the surface of the photosensitive member into a visible image using a developer;

a transferring unit that transfers the visible image developed by the developer onto a recording medium;

an inspection member receiving section in which an inspection member is detachably mountable;

a driving unit that selectively drives the charging unit, the developing unit, and the transferring unit as a target unit to be driven;

a switching unit that switches an operating mode between a normal mode for forming images on the recording medium and a self-diagnostic mode for performing a self-diagnosis based on whether the inspection member is mounted in the inspection member receiving section;

a drive commanding unit that outputs a self-diagnostic drive command to the driving unit to command the driving unit to drive the target unit when the switching unit has switched to the self-diagnostic mode;

a diagnosing unit that determines whether an operating state of the driving unit is normal based on drive commands received from the drive commanding unit; and

an image-forming cartridge including at least the target unit to be driven by the driving unit,

the image-forming cartridge being detachably mounted in a predetermined position, wherein the driving unit is disposed on the main casing so as to be capable of connecting electrically to the target unit provided in the image-forming cartridge when the image-forming cartridge is mounted in the predetermined position,

wherein the inspection member comprises an inspection cartridge that is mountable in place of the image-forming cartridge.