Continuously variable transmission

• US 7,410,443 B2
• Filed: 03/30/2007
• Issued: 08/12/2008
• Est. Priority Date: 09/02/1997
• Status: Expired due to Fees

• Current Assignee: Fallbrook Intellectual Property Company LLC (Fallbrook Technologies Incorporated)
• Original Assignee: Fallbrook Technologies Incorporated
• Inventors: Miller, Donald C
• Primary Examiner(s): Wright; Dirk
• Application Number:
  US11/694,145
• Publication Number:
  US 20070287580A1
• Time in Patent Office: 501 Days
• Field of Search: 476/37, 476/38
• US Class Current: 476/37
• CPC Class Codes: B62M 11/00 Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels with roller engaging the periphery of ground wheel B62M13/00
• CPC Class Codes: F16H 15/28 with external friction surface
• CPC Class Codes: F16H 61/664 Friction gearings

Abstract

A continuously variable transmission is disclosed for use in rotationally or linearly powered machines and vehicles. The single axle transmission provides a simple manual shifting method for the user. An additional embodiment is disclosed which shifts automatically dependent upon the rotational speed of the wheel. Further, the practical commercialization of traction roller transmissions requires improvements in the reliability, ease of shifting, function and simplicity of the transmission. The disclosed transmission may be used in vehicles such as automobiles, motorcycles, and bicycles. The transmission may, for example, be driven by a power transfer mechanism such as a sprocket, gear, pulley or lever, optionally driving a one way clutch attached at one end of the main shaft.

Claims

1. A support member for components of a continuously variable transmission, the support member comprising:

a disk having a central hole and an outer circumference;

a plurality of grooves that extend radially from the outer circumference toward the central hole; and

a plurality of concave surfaces that extend radially from the outer circumference toward the central hole, wherein the concave surfaces are angularly interposed between the grooves.

2. The support member of claim 1, wherein the central hole is shaped to prevent a relative rotation between the support member and a shaft placed in the central hole.

3. The support member of claim 1, further comprising means for receiving a plurality of spacers.

4. The support member of claim 3, wherein the means for receiving comprises a plurality of holes.

5. The support member of claim 4, wherein the plurality of holes is located substantially along the outer circumference.

6. A support frame for components of a continuously variable transmission, the support frame comprising:

first and second disks, each disk comprising;

a disk having a central hole and an outer circumference;

a plurality of grooves that extend radially from the outer circumference toward the central hole; and

a plurality of concave surfaces that extend radially from the outer circumference toward the central hole, wherein the concave surfaces are angularly interposed between the grooves; and

means for rigidly attaching the first disk to the second disk.

7. The support frame of claim 6, wherein at least one of the first and second disks comprises means for receiving the means for rigidly attaching the first disk to the second disk.

8. The support frame of claim 7, wherein the means for receiving comprise a plurality of holes located around the outer circumference.

9. The support frame of claim 6, wherein the means for rigidly attaching the first disk to the second disk comprise a plurality of spacers located between the first and second disk.

10. The support frame of claim 6, wherein the concave surfaces of the first disk are placed facing the concave surfaces of the second disk.

11. A support for components of a continuously variable transmission, the support comprising:

an outer edge;

a central hole located radially inward of the outer edge;

a plurality of grooves placed angularly about the central hole, wherein the grooves extend radially between the central hole and the outer edge; and

a plurality of concave surfaces placed angularly about the central hole, wherein the concave surfaces extend radially between the central hole and the outer edge.

12. The support of claim 11, wherein the concave surfaces are angularly interposed between at least some of the grooves.

13. The support of claim 11, wherein the grooves extend from substantially the outer edge to a radial point between the outer edge and the central hole.

14. The support of claim 11, wherein the concave surfaces extend from substantially the outer edge to a radial point between the outer edge and the central hole.

15. A continuously variable transmission (CVT) comprising:

a plurality of power adjusters;

a plurality of spindles, each spindle placed in a bore of a power adjuster to provide an axis of rotation for the power adjuster, each spindle having first and second ends;

a plurality of spindle supports, wherein each spindle support is adapted to engage a spindle;

a plurality of radial grooves adapted to receive the first and second ends of the spindles; and

a plurality of concave surfaces operationally coupled to the spindle supports, wherein the concave surfaces are adapted to guide an axial and radial movement of the spindle supports.

16. The CVT of claim 15, wherein the plurality of grooves and the plurality of concave surfaces are formed on a disk.

17. The CVT of claim 16, wherein the disk comprises a central hole and an outer circumference.

18. The CVT of claim 17, wherein the plurality of grooves is placed angularly about the central hole, and wherein the grooves extend radially between the central hole and the outer circumference.

19. The CVT of claim 16, wherein the plurality of concave surfaces is placed angularly about the central hole, and wherein the concave surfaces extend radially between the central hole and the outer edge.

20. The CVT of claim 15, wherein the coupling of the concave surfaces with the spindle supports comprises a plurality of support rollers.