Prosthetic foot with tunable performance

• US 7,410,503 B2
• Filed: 04/01/2004
• Issued: 08/12/2008
• Est. Priority Date: 03/30/2001
• Status: Expired due to Fees

• Current Assignee: BioQuest Prosthetics LLC
• Original Assignee: BioQuest Prosthetics LLC
• Inventors: Townsend, Barry W., Claudino, Byron K.
• Primary Examiner(s): McDermott; Corrine
• Assistant Examiner(s): Blanco; Javier G.
• Application Number:
  US10/814,155
• Publication Number:
  US 20040186592A1
• Time in Patent Office: 1,594 Days
• Field of Search: 623/52, 623/55, 623/47, 623/48, 623/49, 623/50, 623/51, 623/53
• US Class Current: 623/53
• CPC Class Codes: A61F 2/60 Artificial legs or feet or parts thereof
• CPC Class Codes: A61F 2/66 Feet; Ankle joints
• CPC Class Codes: A61F 2/6607 Ankle joints
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2/76 Means for assembling, fitting or testing prostheses, e.g. for measuring or balancing, e.g. alignment means
• CPC Class Codes: A61F 2002/30359 Pyramidally- or frustopyramidally-shaped protrusion and recess
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/30462 retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2002/5003 having damping means, e.g. shock absorbers
• CPC Class Codes: A61F 2002/5007 having elastic means different from springs, e.g. including an elastomeric insert
• CPC Class Codes: A61F 2002/5009 having two or more elastomeric blocks
• CPC Class Codes: A61F 2002/502 for adjusting length
• CPC Class Codes: A61F 2002/503 for adjusting elasticity, flexibility, spring rate or mechanical tension
• CPC Class Codes: A61F 2002/5032 for adjusting fluid pressure
• CPC Class Codes: A61F 2002/5033 for adjusting damping
• CPC Class Codes: A61F 2002/5075 Multiple spring systems including two or more helical springs
• CPC Class Codes: A61F 2002/5079 Leaf springs A61F2002/6657 takes precedence
• CPC Class Codes: A61F 2002/5083 modular
• CPC Class Codes: A61F 2002/607 Lower legs
• CPC Class Codes: A61F 2002/6614 Feet
• CPC Class Codes: A61F 2002/6621 : Toes
• CPC Class Codes: A61F 2002/6635 : Metatarsals
• CPC Class Codes: A61F 2002/6642 : Heels
• CPC Class Codes: A61F 2002/665 : Soles
• CPC Class Codes: A61F 2002/6657 : having a plate-like or strip-like spring element, e.g. an energy-storing cantilever spring keel
• CPC Class Codes: A61F 2002/6664 : Dual structures made of two connected cantilevered leaf springs
• CPC Class Codes: A61F 2002/6671 : C-shaped
• CPC Class Codes: A61F 2002/6678 : L-shaped
• CPC Class Codes: A61F 2002/6685 : S-shaped
• CPC Class Codes: A61F 2002/704 : computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2002/7615 : Measuring means
• CPC Class Codes: A61F 2002/7645 : for measuring torque, e.g. hinge or turning moment, moment of force
• CPC Class Codes: A61F 2002/7655 : for measuring fluid pressure
• CPC Class Codes: A61F 2220/0033 : made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2220/0041 : using additional screws, bolts, dowels or rivets, e.g. connecting screws
• CPC Class Codes: A61F 2220/0075 : sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable

Abstract

A prosthetic foot (147) has a longitudinally extending foot keel (149) and a resilient, monolithically formed calf shank (148) extending upwardly from the foot keel to form an ankle joint area of the prosthetic foot and a lower, prosthetic part of a leg above the ankle joint area for connection with a lower extremity prosthetic socket on a person'"'"'s leg stump. At least the lower portion of the calf shank extending upwardly from the foot keel is anterior facing convexly curved. The shank and at least a portion of the foot keel are monolithically formed.

Claims

1. A prosthetic foot comprising:

a continuously longitudinally extending foot keel having longitudinally aligned forefoot, raised midfoot, and hindfoot portions;

a resilient, monolithically formed shank extending upwardly from the raised midfoot portion of the foot keel, by way of an anterior facing continuous convexly curved surface which extends over at least most of the length of the shank and has increasing radius of curvature defining an ankle joint area and a curvilinear prosthetic part of a leg extending substantially upward above human ankle joint height and the ankle joint area, the shank having a proximal portion for connection with a lower extremity prosthetic structure adapted to be secured to a person'"'"'s residual limb;

wherein the ankle joint area and the prosthetic part of a leg formed by the shank are anterior facing convexly curved and provide means for sagital, anterior dorsiflexion and, posterior plantarflexion motion capabilities in response to a ground reaction force created in a person'"'"'s gait in the prosthetic foot;

wherein the shank and the entire foot keel are monolithically formed; and

wherein the anterior facing continuous convexly curved surface extends the entire length of the ankle joint area and curvilinear prosthetic part of a leg defined by the shank.

2. The prosthetic foot according to claim 1, further comprising an adapter connected to the proximal portion of the shank for use in connecting the prosthetic foot to a lower extremity prosthetic structure secured to a person'"'"'s residual limb.

3. The prosthetic foot according to claim 1, wherein the anterior facing continuous convexly curved surface extends the entire length of the shank.

4. The prosthetic foot according to claim 1, wherein the monolithically formed shank and foot keel are formed of metal.

5. The prosthetic foot according to claim 1, wherein the monolithically formed shank and foot keel are formed of resilient material.

6. The prosthetic foot according to claim 1, wherein the width of the resilient shank in the frontal plane in the prosthetic foot is greater than the thickness of the shank in the sagittal plane throughout the entire length of the shank such that the shank, in response to a ground reaction force created in the prosthetic foot in gait, flexes substantially in the longitudinal direction of the foot keel for storing, releasing and directing energy in a longitudinal direction to improve dynamic response of the prosthetic foot.

7. A prosthetic foot comprising:

a continuously longitudinally extending foot having longitudinally aligned forefoot, raised midfoot, and hindfoot portions;

an ankle;

an elongated, upstanding shank adapted to extend above human ankle joint height and the ankle;

wherein the ankle, shank, and the entire foot are monolithically formed as a resilient member for improving the dynamic response of the prosthetic foot, the resilient member in the area of the ankle and shank being anterior facing convexly curved over the entire length of the ankle and shank of the resilient member above the foot, wherein the ankle extends upwardly from the raised midfoot portion of the foot, wherein the radius of curvature of the anterior facing convexly curved resilient member increases progressively as the resilient member extends upwardly from the foot, and wherein the resilient member provides means for sagital, anterior dorsiflexion and posterior plantarflexion motion capabilities in response to a ground reaction force created in a person'"'"'s gait in the prosthetic foot.

8. The prosthetic foot according to claim 7, wherein the foot includes a continuously longitudinally extending foot keel which is monolithically formed with the ankle and shank as said resilient member.

9. The prosthetic foot according to claim 7, further comprising an adapter connected to a proximal portion of the resilient member for use in connecting the prosthetic foot to a lower extremity prosthetic socket on a person'"'"'s leg stump.

10. The prosthetic foot according to claim 7, wherein the shank above the ankle is substantially curvilinear in the direction of the longitudinal extent of the foot.

11. The prosthetic foot according to claim 7, wherein the resilient member is formed of metal.

12. The prosthetic foot according to claim 7, wherein the resilient member is formed of plastic.

13. The prosthetic foot according to claim 7, wherein the width of the resilient member in the frontal plane in the prosthetic foot is greater than the thickness of the resilient member in the sagittal plane throughout the entire length of the resilient member such that the resilient member, in response to a ground reaction force created in the prosthetic foot in gait, flexes substantially in a longitudinal direction of the foot, for storing, releasing and directing energy in a longitudinal direction to improve dynamic response of the prosthetic foot.