Phase current detection method, inverter control method, motor control method and apparatus for carrying out these methods

• US 7,411,369 B2
• Filed: 12/22/2006
• Issued: 08/12/2008
• Est. Priority Date: 09/29/2001
• Status: Expired due to Term

• Current Assignee: Daikin Industries Ltd
• Original Assignee: Daikin Industries Ltd
• Inventors: Maeda, Toshiyuki, Taniguchi, Tomoisa
• Primary Examiner(s): IP, SHIK LUEN PAUL
• Application Number:
  US11/643,685
• Publication Number:
  US 20070114966A1
• Time in Patent Office: 599 Days
• Field of Search: 318/801, 318/254, 318/432, 318/433, 318/721, 318/727, 318/720, 318/722, 318/805, 318/767, 318/808, 318/809, 323/207
• US Class Current: 318/801
• CPC Class Codes: H02M 1/0009 Devices or circuits for detecting current in a converter
• CPC Class Codes: H02M 7/53873 with digital control
• CPC Class Codes: H02M 7/53875 with analogue control of three-phase output
• CPC Class Codes: H02M 7/53876 based on synthesising a desired voltage vector via the selection of appropriate fundamental voltage vectors, and corresponding dwelling times
• CPC Class Codes: H02M 7/5395 by pulse-width modulation
• CPC Class Codes: H02P 27/06 using dc to ac converters or inverters H02P27/05 takes precedence
• CPC Class Codes: H02P 6/28 Arrangements for controlling current H02P6/10 takes precedence

Abstract

Apparatus and methods for phase current detection used for driving a motor by supplying outputs from a pulse width modulation (PWM) converter to the motor. One method presented provides detecting a DC link current and a vector pattern, determining whether a voltage vector lengths exceeds a predetermined value, and adjusting the voltage vector by adding a positive or reversed voltage based upon the above determination and an integrated error value.

Claims

1. A phase current detection method for driving a motor by supplying outputs from a PWM inverter to the motor, comprising:

detecting a DC link current, on an input side of said inverter, and a vector pattern to be applied;

determining whether a voltage vector length exceeds a predetermined value;

adjusting the voltage vector by varying a pulse application interval of a voltage vector command to said PWM inverter based upon the result of said determining step, thereby adjusting multi-phase AC voltage applied to terminals of said motor to drive said motor.

2. A phase current detection method for driving a motor by supplying outputs from a PWM inverter to the motor, comprising:

detecting a DC link current;

calculating a current pattern;

determining whether current detection is possible during a dead time;

carrying out current detection in response to said determining step determining that current detection is possible; and

controlling a voltage vector command to said PWM inverter based on the result of said current detection.

3. A phase current detection method for driving a motor by supplying outputs from a PWM inverter to the motor, comprising:

detecting a DC link current and a vector pattern to be applied;

determining whether a voltage vector length exceeds a predetermined threshold; and

calculating an estimated current from past current values based upon the result of said determining step; and

controlling a voltage vector command to said PWM inverter based on the result of said calculating step.

4. A phase current detection method for driving a motor by supplying outputs from a PWM inverter to the motor, comprising:

detecting a DC link current and a vector pattern to be applied;

correcting the current detection value using a prior current estimation value;

estimating a new current value at a desired timing using the corrected current detection value; and

controlling a voltage vector command to said PWM inverter based on the result of said estimating step.

5. A phase current detection method as set forth in claim 4, wherein the correction of current detection value is carried out by adding an error current to the estimated current value at the desired timing.

6. An inverter control method for driving a motor by supplying outputs from a PWM inverter to the motor, comprising:

detecting a DC link current and a current command; and

carrying out a current control using differences between DC link currents measured at two voltage vectors within a carrier interval and current commands corresponding to phases in which said DC link currents flow to control said PWM inverter.

7. An inverter control apparatus for driving a motor by supplying outputs from a PWM inverter to the motor, comprising:

a detector for detecting DC link current, and a current command;

a position-sensorless controller which uses differences between DC link currents measured at two voltage vectors within a carrier interval and current commands corresponding to phases in which said DC link currents flow to control said PWM inverter, thereby adjusting multi-phase AC voltage applied to terminals of said motor to drive said motor.

8. A phase current detection method for driving a motor by supplying outputs from a PWM inverter to the motor, comprising:

estimating direction of a phase current at a current detection timing, and

varying a minimum pulse width of a voltage vector command to said inverter based upon the estimation result.

9. A phase current detection method as set forth in claim 8, wherein the pulse width is a gate-pulse width.

10. A phase current detection method used to control a motor, comprising:

calculating a phase current from a current of a DC link and vector pattern;

connecting a converter for carrying out a switching operation to the PWM inverter in series; and

prohibiting switching of the converter and the PWM inverter at a current detection timing.

11. The phase current detection method as set forth in claim 10, wherein a converter current and an inverter current are detected by providing a current detection section which is in series with respect to a smoothing condenser on the DC link.

12. A phase current detection method for driving a motor by supplying outputs from a PWM inverter to the motor, comprising:

detecting a DC link current, and a vector pattern to be applied;

determining whether a voltage vector length exceeds a predetermined value;

enlarging said voltage vector length based upon a negative result of said determining step to output switching signal to said PWM inverter; and

prohibiting outputting of said switching signal to said inverter for a constant period after output of said switching signal.