Methods and systems for locating and identifying labware using radio-frequency identification tags

• US 7,411,508 B2
• Filed: 06/14/2006
• Issued: 08/12/2008
• Est. Priority Date: 06/17/2005
• Status: Active Grant

• Current Assignee: Revvity Health Sciences Incorporated (Revvity, Inc.)
• Original Assignee: PerkinElmer LAS, Inc. (Perkinelmer Incorporated)
• Inventors: Zweifel, Ronald A., Harazin, Richard R.
• Primary Examiner(s): Lee; Benjamin C
• Application Number:
  US11/452,889
• Publication Number:
  US 20070013541A1
• Time in Patent Office: 790 Days
• Field of Search: 3405721-5729, 235375-385, 235/492, 700/215, 700/225
• US Class Current: 340/572.7
• CPC Class Codes: G01N 2035/00782 reprogrammmable code
• CPC Class Codes: G01N 35/00732 Identification of carriers, materials or components in automatic analysers
• CPC Class Codes: G08B 13/24 by interference with electromagnetic field distribution
• CPC Class Codes: G08B 13/2462 Asset location systems combined with EAS inventory, tracking, logistic G06Q10/00; entrance control systems G07C9/00
• CPC Class Codes: G08B 13/2474 Antenna or antenna activator geometry, arrangement or layout loop antennae H01Q1/22

Abstract

Methods and systems for automatically locating and identifying labware using radio-frequency identification (RFID) tags are described herein. The methods and systems include a plurality of RFID tags (pre-programmed with unique data codes) that are associated with labware (or labware holders). For example, the RFID tags can be embedded within the locating pegs of the labware (or labware holders). The methods and systems also include a plurality of RFID tag readers that mount near known locations of an instrument deck which receives the labware. The RFID tag readers automatically scan for the presence of RFID tags such that when a piece of labware is added to the instrument deck, and then report to a processing device the specific known location on deck where each tag was found, as well as the unique data code of each tag. Using this information, the methods and systems determine one or more of the location, orientation, and identity of the received labware.

Claims

1. A system, comprising:

a labware item having at least one RFID tag associated therewith;

an instrument deck including at least one RFID reader associated therewith, each RFID reader positioned at a known instrument deck location;

wherein the at least one RFID tag is communicatively coupled to at least one RFID reader at least when the labware item is positioned on the instrument deck;

the labware item includes at least one locating peg and wherein the at least one RFID tag is located at the at least one locating peg;

wherein the instrument deck includes at least one aperture for receiving the at least one locating peg when the labware item is positioned on the instrument deck; and

at least one reader antenna associated with the at least one aperture to read said at least one RFID tag.

2. The system of claim 1 wherein the at least one RFID reader comprises an RFID reader antenna which is coupled to an RFID reading circuit.

3. The system of claim 2 further comprising:

a processing unit coupled to the RFID reading circuit and operable to cause the at least one RFID reader to scan for the presence of RFID tags and determine from reading an RFID tag at least one of location, orientation, and identity of the labware item positioned on the instrument deck.

4. The system of claim 1 further comprising a printed circuit board, mounted underneath the instrument deck, wherein the printed circuit board includes an opening, aligned 3 with the aperture in the instrument deck, for receiving the labware item locating peg.

5. The system of claim 4 wherein the RFID reader comprises an RFID reader antenna mounted to the printed circuit board and positioned adjacent the opening in the printed circuit board.

6. The system of claim 5 wherein the RFID reader antenna is a spiral antenna surrounding the opening in the printed circuit board.

7. The system of claim 4 wherein the printed circuit board is spaced away from an underside of the instrument deck.

8. The system of claim 1 wherein the RFID tag is embedded in the at least one locating peg of the labware item.

9. The system of claim 1 wherein the labware item includes at least one locating peg, and wherein the instrument deck includes at least one aperture for receiving the at least one locating peg when the labware item is positioned on the instrument deck, and wherein each RFID reader is mounted in association with an aperture of the instrument deck.

10. The system of claim 9 further including a processing unit operable to cause the at least one RFID reader to scan for the presence of RFID tags and determine from reading an RFID tag that a labware item has been added to the instrument deck at a certain aperture which received the locating peg of that labware item.

11. The system of claim 1 wherein the RFID tag is programmed with a unique data code, and further comprising:

a processing unit operable to cause the at least one RFID reader to scan for the presence of RFID tags and determine from reading an RFID tag that a labware item having the unique data code has been added to the instrument deck.

12. The system of claim 11 further including a database coupled to the processing device and containing unique data codes for the RFID tags associated with labware items.

13. The system of claim 11 wherein the processing device further operates to determine location of the labware item added to the deck based on the known instrument deck location of the RFID reader and determine identity of that labware item based on the read unique data code.

14. The system of claim 11 wherein the processing device further operates to determine orientation of the labware item added to the deck based on the known instrument deck location of the RFID reader and the read unique data code of that labware item.

15. A method, comprising:

associating at least one RFID tag with a labware item;

providing a labware instrument deck including at least one RFID reader positioned at at least one known instrument deck location; and

reading the at least one RFID tag at least when the labware item is positioned on the instrument deck;

wherein the labware item includes at least one locating peg and wherein associating comprises locating the at least one RFID tag at the at least one locating peg;

wherein providing comprises providing at least one aperture in the instrument deck for receiving at least one locating peg when the labware item is positioned on the instrument deck; and

further providing at least one reader antenna associated with said at least one aperture to read the at least one RFID tag.

16. The method of claim 15 further comprising, based on reading the RFID tag, determining the location of the labware item by associating the read RFID tag with the known instrument deck location.

17. The method of claim 15 wherein reading comprises reading of the RFID tag associated with the labware item locating peg as received at any aperture.

18. The method of claim 15 further comprising, based on reading plural RFID tags by plural RFID readers, detecting an orientation of the labware item by associating a position of the RFID tag with respective known instrument deck locations of the plural RFID readers.

19. The method of claim 15 wherein reading comprises:

scanning for the presence of RFID tags, and

determining, based on the scanned RFID tag, at least one of location, orientation, and identity of the labware item positioned on the instrument deck.

20. The method of claim 15 wherein the known instrument deck location is an aperture for receiving a labware locating peg and wherein reading comprises:

scanning for the presence of RFID tags at each known instrument deck location; and

determining, based on the scanned RFID tag, that a labware item has been added to the instrument deck at the known instrument deck location corresponding to the aperture which received the locating peg of that labware item.

21. The method of claim 15 wherein the RFID tag is programmed with a unique data code and wherein reading comprises:

scanning for the presence of RFID tags at each known instrument deck location; and

determining, based on the scanned RFID tag, that a labware item having the unique data code of the scanned RFID tag has been added to the instrument deck and is located at the known instrument deck location.

22. The method of claim 21 further including storing in memory the unique data codes for the RFID tags associated with labware items.

23. The method of claim 15 wherein the RFID tag is programmed with a unique data code and wherein reading comprises:

scanning for the presence of RFID tags and reading their unique data codes; and

determining, based on the scanned RFID tag, location of the labware item at the known instrument deck location and identity of that labware item from the read unique data code.

24. The method of claim 15 wherein the RFID tag is programmed with a unique data code and wherein reading comprises:

scanning for the presence of RFID tags and reading their unique data codes; and

determine orientation of the labware item based on the known instrument deck location and the read unique data code.

25. A system, comprising:

a labware item including a locating peg and an RFID tag positioned within the locating peg;

an instrument deck including a plurality of apertures, each aperture capable of receiving a labware item locating peg; and

a plurality of RFID reader antennas, each antenna being associated with at least one of the plurality of apertures in the instrument deck to read the RFID tag.

26. The system of claim 25 further comprising:

an RFID reading circuit coupled to the plurality of RFID reader antennas;

a processing unit coupled to the RFID reading circuit and operable to cause the RFID reading circuit to scan for RFID tags at each aperture and determine at least one of a location of a labware item received by the instrument deck, orientation of a labware item received by the instrument deck, and identity of the labware item received by the instrument deck.

27. The system of claim 25 wherein a number of RFID reader antennas corresponds to a number of apertures in the instrument deck.

28. The system of claim 25 further comprising a printed circuit board, mounted underneath the instrument deck, wherein the printed circuit board includes a plurality of openings, each opening aligned with a corresponding aperture in the instrument deck, for receiving a labware item locating peg.

29. The system of claim 28 wherein each RFID reader antenna is mounted to the printed circuit board and is positioned adjacent to one of the openings in the printed circuit board.

30. The system of claim 28 wherein each RFID reader antenna is a spiral antenna surrounding one of the openings in the printed circuit board.

31. A labware receiving instrument deck, comprising:

a labware support deck member for receiving thereon a labware item having an associated RFID tag;

a plurality of RFID reader antennas, each antenna being associated with at least one known location on the support deck member; and

circuitry coupled to the plurality of RFID reader antennas for reading the RFID tag associated with a labware item received on the labware support deck member;

wherein the labware support deck member includes a plurality of apertures, each aperture capable of receiving a labware item locating peg within which the RFID tag of the labware item is embedded, and the RFID reader antennas are associated with the apertures in the deck member to read the RFID tag.

32. The deck of claim 31 wherein the circuitry comprises:

a multiplexer circuit coupled to each of the plurality of RFID reader antennas;

an RFID reading circuit coupled to the multiplexer; and

a processing unit coupled to the RFID reading circuit and operable based on a read RFID tag associated with the labware item received by the instrument deck to determine labware item location on the support deck member.

33. The deck of claim 32 wherein the multiplexer is controllable to selectively couple one of the plurality of RFID reader antennas to the RFID reading circuit.

34. The deck of claim 33 further comprising a processing unit coupled to the RFID reading circuit and operable to control selection by the multiplexer of the selective coupling of reader antennas to the RFID reading circuit.

35. The deck of claim 34 further including a database coupled to the processing device and containing RFID tag data codes for the RFID tags associated with each labware item.

36. The deck of claim 34 wherein the processing device further operates to determine at least one of a location, orientation, and identity of the labware item that is added to the deck.

37. The deck of claim 31 further comprising a printed circuit board, mounted underneath the deck member, wherein the printed circuit board includes a plurality of openings, each opening aligned with each aperture in the deck member, for receiving a labware item locating peg.

38. The deck of claim 37 wherein each RFID reader antenna is mounted to the printed circuit board and is positioned adjacent one of the openings in the printed circuit board.

39. The deck of claim 37 wherein each RFID reader antenna is a spiral antenna surrounding one of the openings in the printed circuit board.