Fuel dispensing system and method

• US 7,412,994 B2
• Filed: 11/28/2006
• Issued: 08/19/2008
• Est. Priority Date: 10/31/2003
• Status: Expired due to Term

• Current Assignee: Plug Power Inc.
• Original Assignee: Cellex Power Products, Inc. (Plug Power Inc.)
• Inventors: Buckley, Noel Christopher, Elliott, Darrin Grant, Lawrence, Carolyn A., Corless, Adrian James, Pfeil, David Reinhold
• Primary Examiner(s): MAUST, TIMOTHY LEWIS
• Application Number:
  US11/605,630
• Publication Number:
  US 20070068596A1
• Time in Patent Office: 630 Days
• Field of Search: 141/2, 141/18, 141/59, 141/94, 141/95, 141/98, 141/192, 141/198, 141346-350, 123/198.D
• US Class Current: 141/198
• CPC Class Codes: B67D 7/3209 relating to spillage or leakage, e.g. spill containments, leak detection leak detectors for underground fuel dispensing systems G01M3/2892
• CPC Class Codes: B67D 7/3236 relating to electrostatic charges

Abstract

This application relates to a fuel dispensing system and method for safely regulating transfer of fuel between a fuel dispenser and a fuel recipient. The fuel dispensing system may be used, for example, to replenish electric vehicles that use refillable electrochemical power generation systems, such as fuel cell hybrid systems using hydrogen fuel. The system employs a combination of interlocks and other safety features specifically adapted for high-risk indoor environments. Fueling cannot commence until the dispenser and the recipient are electrically bonded to minimize the risk of spark generation. The system may include, for example, a fuel supply subsystem for preventing fuel flow except during a fueling session, an immobilization subsystem for preventing relative movement of the dispenser and the recipient during a fueling session, a communication subsystem for enabling data exchange between the dispenser and the recipient, and a leak detection subsystem for monitoring the fueling site for fuel leaks. In order to minimize or negate the risk that hazardous and/or flammable products could be exposed to the atmosphere during a fueling session, the system ensures that fueling cannot commence until multiple safety criteria are satisfied.

Claims

1. A system for regulating flow of fuel between a fuel dispenser having a fuel nozzle and a fuel recipient having a fuel receptacle during a fueling period, said system comprising:

(a) an electrical connector for electrically coupling said dispenser to said recipient;

(b) an interlock for lockably coupling said nozzle to a fuel inlet on said recipient in communication with said receptacle; and

(c) an immobilization subsystem for preventing relative motion of said dispenser and said recipient during said fueling period,

wherein at least one of said fuel recipient and said fuel dispenser comprises a mobile unit and wherein said immobilization subsystem disables power to said mobile unit during said fueling period, and wherein said mobile unit is a non-road electrical vehicle having a motor and wherein said immobilization subsystem disables power to said motor during said fueling period.

2. The system as defined in claim 1, further comprising a communication subsystem for transmitting control signals between said dispenser and said recipient.

3. The system as defined in claim 1, wherein said electrical connector is a ground cord connectable between said dispenser and said recipient.

4. The system as defined in claim 3, wherein said recipient is positionable within a fueling zone proximate said dispenser and wherein said ground cord is not extendable outside of said fueling zone.

5. The system as defined in claim 1, further comprising a fuel supply subsystem for preventing fuel flow from said dispenser to said recipient other than during said fueling period.

6. The system as defined in claim 5, wherein said fuel supply subsystem comprises a valve adjustable between an open position permitting flow of fuel through said nozzle into said inlet during said fueling period and a closed position preventing flow of fuel into said inlet.

7. The system as defined in claim 5, wherein said fuel supply subsystem comprises an adjustable fuel pump for pumping fuel through said nozzle into said inlet during said fueling period.

8. The system as defined in claim 1, wherein said interlock comprises a mechanical coupler for releasably coupling said nozzle to said inlet.

9. The system as defined in claim 1, wherein said electrical connector is wireless.

10. The system as defined in claim 2, further comprising a controller operatively coupled to said communication subsystem.

11. The system as defined in claim 5, further comprising a controller operatively coupled to said fuel supply subsystem.

12. The system as defined in claim 1, wherein said immobilization subsystem physically constrains said recipient within a fueling zone proximate to said dispenser during said fueling period.

13. The system as defined in claim 1, wherein said recipient is stationary and said dispenser is ordinarily mobile.

14. A system for regulating flow of fuel between a fuel dispenser having a fuel nozzle and a fuel recipient having a fuel receptacle during a fueling period, said system comprising:

(a) an electrical connector for electrically coupling said dispenser to said recipient;

(b) an interlock for lockably coupling said nozzle to a fuel inlet on said recipient in communication with said receptacle;

(c) an immobilization subsystem for preventing relative motion of said dispenser and said recipient during said fueling period; and

(d) a fuel sensor for sensing the presence of fuel in the vicinity of said recipient external of said fuel receptacle during said fueling period.

15. The system as defined in claim 14, wherein said fuel sensor is a hydrogen sensor.