Frame for an exercise bicycle

• US 7,413,530 B2
• Filed: 05/24/2005
• Issued: 08/19/2008
• Est. Priority Date: 02/18/1997
• Status: Expired due to Fees

• Current Assignee: BowFlex, Inc.
• Original Assignee: Nautilus, Inc.
• Inventors: Wu, Mu-Chuan, Harding, Michael H., Warner, Patrick, Baker, Andy
• Primary Examiner(s): Crow; Stephen R.
• Application Number:
  US11/137,095
• Publication Number:
  US 20050221962A1
• Time in Patent Office: 1,183 Days
• Field of Search: 482/51, 482/57, 482/148
• US Class Current: 482/57
• CPC Class Codes: A63B 2022/0658 for cycling with a group of people, e.g. spinning classes
• CPC Class Codes: A63B 21/157 Ratchet-wheel links; Overrunning clutches; One-way clutches
• CPC Class Codes: A63B 21/225 with flywheels
• CPC Class Codes: A63B 22/0605 performing a circular movement, e.g. ergometers
• CPC Class Codes: A63B 2225/09 Adjustable dimensions
• CPC Class Codes: B62M 1/10 involving devices which enable the mechanical storing and releasing of energy occasionally, e.g. arrangement of flywheels
• CPC Class Codes: F16D 41/24 specially adapted for cycles
• CPC Class Codes: F16D 7/025 with flat clutching surfaces, e.g. discs

Abstract

An exercise bicycle including a frame having a seat and handlebars, a high-inertia flywheel having a hub at a center of rotation, the flywheel being rotatably supported on the frame at the hub, and a drive train including a drive sprocket, a crank arm attached to and extending from the drive sprocket, and a pedal attached to the crank arm, the drive train being rotatably supported by the frame. The drive train also includes a slave sprocket fixed to the flywheel at the hub, with the drive and slave sprockets connected in a direct-drive relationship, the drive train driveable in a forward and rearward directions to cause the flywheel to rotate. A clutch mechanism is positioned in engagement with the slave sprocket and the hub to create a frictional engagement between the sprocket and the hub, and to establish a break-free force threshold. When the drive train is actuated in the forward direction, the slave sprocket and the hub move together, and when the drive train is actuated in the rearward direction under the influence of a force greater than the break-free force threshold, the clutch mechanism slips between the slave sprocket and the hub, allowing the slave sprocket and the flywheel to move independently of one another. The clutch mechanism including a spring tensioner whereby the break-free force may be adjusted.

Claims

1. A frame for an exercise bicycle comprising:

a front ground support;

a rear ground support;

a brace member extending between said front and rear ground supports;

front forks having a top end and a bottom end, and attached at the bottom end to said front ground support, and rotatably supporting a high-inertia flywheel;

a rear post having a top member and a bottom member, said top member attaching to said bottom member in a rear offset overlapping manner, said rear post defining a top end and a bottom end, and being attached at the bottom end to said brace member;

an articulated beam attached to and extending from said top end of said front forks downwardly and rearwardly to a midpoint between said front forks and said rear post, then extending horizontally to said rear post at said intersection of said top and bottom members of said rear post;

a rear truss extending from said top member of said rear post to said rear support;

a handlebar attached at the top end of said front forks;

a seat attached at the top end of said rear post;

a front area defined by the front forks, articulated beam, rear post and brace member forming a five-sided polygon; and

a rear area defined by the rear post, rear truss, and brace member forming a five-sided polygon.