Apparatus for protecting wellheads and method of installing the same

• US 7,419,006 B2
• Filed: 03/24/2005
• Issued: 09/02/2008
• Est. Priority Date: 03/24/2005
• Status: Active Grant

• Current Assignee: WZI, Inc.
• Original Assignee: WZI, Inc.
• Inventors: Armstrong, James E.
• Primary Examiner(s): Beach; Thomas A
• Application Number:
  US11/090,416
• Publication Number:
  US 20060231273A1
• Time in Patent Office: 1,258 Days
• Field of Search: 166/85.1, 166/351, 166/379, 166/360, 166/368, 166/338, 405/209, 405/206, 114/258, 175/85
• US Class Current: 166/351
• CPC Class Codes: E21B 41/0007 for underwater installations E21B41/005, E21B41/04, E21B41/06, E21B41/08, E21B41/10 take precedence
• CPC Class Codes: E21B 41/0021 Safety devices, e.g. for preventing small objects from falling into the borehole

Abstract

An apparatus and method for protecting wellheads of a fixed-leg drilling and production platform which provide an alternative from the shutting in of producing wells as currently required. The apparatus provides a structural barrier for the production process systems of the platform, shielding such systems from heavy objects which may be dropped in the course of rig mobilization and skidding procedures. A method of installing an embodiment of the apparatus allows the barrier to be installed without shutting in the production wells.

Claims

1. On an offshore drilling and production platform, the platform of the type having a wellhead disposed on a production deck through which wellhead hydrocarbon fluids are produced, the platform further comprising a first skid beam and a second skid beam, the skid beams generally disposed in parallel relation to one another and disposed above the production deck, an apparatus for protecting the wellhead during mobilization and operation of either well drilling or well maintenance equipment, the apparatus comprising:

a first support beam overlaying at least a portion of the first skid beam and a second support beam overlaying at least a portion of the second skid beam, the first support beam and the second support beam each having a top surface adapted for receiving either well drilling or well maintenance equipment;

a first cross-member and a second cross-member spanning between the first support beam and the second support beam, the cross-members in general parallel relation to one another;

means for securing the ends of the first cross-member and the second cross-member to the first support beam and the second support beam; and

at least one well cover panel spanning between the first cross-member and the second cross-member, wherein the well cover panel comprises an opening having a removable cover, wherein access to the wellhead may be obtained by removing the removable cover.

2. The apparatus of claim 1 wherein the well cover panel slidably overlays a portion of the first cross-member and a portion of the second cross-member.

3. The apparatus of claim 1 wherein the well cover panel further comprises a first side end and an opposing second side.

4. The apparatus of claim 3 wherein the well cover panel comprises a first slide member attached to the first side.

5. The apparatus of claim 4 wherein the first slide member overhangs the side of the first cross-member.

6. The apparatus of claim 1 wherein the first cross-member comprises a drain on the side of the cross-member.

7. The apparatus of claim 6 wherein the well cover panel comprises a first slide member disposed inward of the drain.

8. The apparatus of claim 1 wherein the well cover panel comprises a raised edge.

9. The apparatus of claim 1 wherein the means for securing the end of the first cross-member to the first support beam comprises a fastener flange attached to the first support beam and fastener attaches the end of the first cross-member to the fastener flange.

10. The apparatus of claim 1 wherein the first cross-member comprises a tapered first end.

11. The apparatus of claim 10 wherein the means for securing the end of the first cross-member to the first support beam comprises the tapered first end comprising a pin and the first support beam comprises a receiving flange for receiving and retaining the pin.

12. The apparatus of claim 1 wherein the first skid beam comprises a first slot in the top flange of the beam, and the first support beam comprises a second slot in the bottom flange of the beam, and the first support beam is disposed on the first skid beam so that the first slot and the second slot are in general vertical alignment.

13. The apparatus of claim 12 wherein a sliding lock disposed within the first slot and the second slot attaches the first support beam to the first skid beam.

14. On an offshore drilling and production platform, the platform of the type having a wellhead disposed on a production deck through which wellhead hydrocarbon fluids are produced, the platform further comprising a first skid beam and a second skid beam, the skid beams generally disposed in parallel relation to one another and disposed above the production deck, an apparatus for protecting the wellhead during mobilization and operation of either well drilling or well maintenance equipment, the apparatus comprising:

a first support beam assembly overlaying at least a portion of the first skid beam and a second support beam assembly overlaying at least a portion of the second skid beam, wherein the first support beam assembly comprises a plurality of support beam members attached end to end, the first support beam assembly and the second support beam assembly each collectively having a top surface adapted for receiving either well drilling or well maintenance equipment;

a first cross-member and a second cross-member spanning between the first support beam assembly and the second support beam assembly, the first cross-member and second cross-member adapted to slide between the support beam assemblies in parallel relation to one another;

means for securing the ends of the first cross-member and the second cross-member to the first support beam assembly and the second support beam assembly; and

at least one well cover panel spanning between the first cross-member and the second cross-member, the well cover panel comprising a first side end and an opposing second side end, the well cover panel slidably overlaying a portion of the first cross-member assembly and slidably overlaying a portion of the second cross-member assembly.

15. The apparatus of claim 14 wherein the means for connecting the plurality of first support beams end-to-end to one another comprises a male end being received by a female end.

16. The apparatus of claim 15 wherein the female end has a narrowed opening preventing the withdrawal of the male end.

17. A method for installing an apparatus for protecting a wellhead during mobilization and operation of either well drilling or well maintenance equipment on an offshore drilling and production platform, the platform of the type having the wellhead disposed on a production deck through which wellhead hydrocarbon fluids are produced, the platform further comprising a drilling deck disposed above the production deck, the drilling deck comprising a well bay area and an adjacent wing deck area, the well bay area overlaying the wellhead, the platform further comprising a first skid beam and a second skid beam, the skid beams generally disposed in parallel relation to one another and disposed above the production deck, the method comprising the following steps:

disposing a first support beam to overlay at least a portion of the first skid beam, wherein a first portion of the first support beam overlies the wing deck area and a second portion of the first support beam overlies the well bay area;

disposing a second support beam in parallel relation to the first support beam, wherein a first portion of the second support beam overlies the wing deck area and a second portion of the second support beam overlies the well bay area;

placing a first cross-member to span between the first portion of the first support beam and the first portion of the second support beam assembly;

placing a second cross-member to span between the first portion of the first support beam and the first portion of the second support beam, such that the first cross-member and second cross-member are adapted to slide in parallel relation to one another from a first position overlaying the wing deck to a second position overlaying the well bay;

disposing a well cover panel between the first cross-member and the second cross-member, the well cover panel adapted to slide across the lengths of the first cross-member and to the second cross-member, the well cover panel, the first cross-member, the second cross-member, and the well cover panel collectively comprising a wellhead cover assembly;

sliding the wellhead cover assembly from the first position to the second position; and

sliding the well cover panel to a position directly overlying the wellhead.