Prosthetic foot with a resilient ankle

• US 7,419,509 B2
• Filed: 09/08/2004
• Issued: 09/02/2008
• Est. Priority Date: 10/08/2002
• Status: Expired due to Fees

• Current Assignee: Freedom Innovations LLC (Ottobock SE & Co. KGaA)
• Original Assignee: Freedom Innovations LLC (Ottobock SE & Co. KGaA)
• Inventors: Christensen, Roland J.
• Primary Examiner(s): WILLSE, DAVID H
• Application Number:
  US10/936,951
• Publication Number:
  US 20050033450A1
• Time in Patent Office: 1,455 Days
• Field of Search: 623/47, 623/50, 623 52- 56
• US Class Current: 623/52
• CPC Class Codes: A61F 2/66 Feet; Ankle joints
• CPC Class Codes: A61F 2/6607 Ankle joints
• CPC Class Codes: A61F 2/76 Means for assembling, fitting or testing prostheses, e.g. for measuring or balancing, e.g. alignment means
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/5003 having damping means, e.g. shock absorbers for implantable joints A61F2002/30563
• CPC Class Codes: A61F 2002/6621 Toes
• CPC Class Codes: A61F 2002/6642 Heels
• CPC Class Codes: A61F 2002/6664 Dual structures made of two connected cantilevered leaf springs
• CPC Class Codes: A61F 2002/6671 C-shaped
• CPC Class Codes: A61F 2002/6678 L-shaped
• CPC Class Codes: A61F 2002/6685 S-shaped
• CPC Class Codes: A61F 2220/0041 using additional screws, bolts, dowels or rivets, e.g. connecting screws

Abstract

A prosthetic foot device includes an elongated upper forefoot portion, an ankle portion, and a lower footplate. The forefoot portion can extend rearwardly through an upper attachment section, downwardly through an ankle section, forwardly through an arch section, and to a toe section. The ankle portion can attach to the forefoot portion, and can extend rearwardly through an upper attachment section, downwardly through an ankle section, forwardly under the ankle section of the forefoot portion, and rearwardly to a heel section, in a substantial s-shaped profile. The lower footplate is disposed under the ankle and forefoot portions, and can extend through a heel section, an arch section, and to a toe section. The upper forefoot portion, the ankle portion, and the lower footplate are flexible to store energy and resilient to return energy.

Claims

1. A prosthetic foot device, comprising:

a) an elongated forefoot portion extending

     1) rearwardly through an upper attachment section configured to be coupled to a limb of an amputee,

     2) downwardly through an ankle section positioned at an ankle location of a natural foot,

     3) forwardly through an arch section, and

     4) to a toe section positioned at a toe location of a natural foot;

b) an elongated rear ankle portion extending

     1) rearwardly through an upper attachment section attached to the attachment section of the forefoot portion,

     2) downwardly through an ankle section

     3) forwardly under the ankle section of the forefoot portion, and

     4) rearwardly to a heel section positioned at a heel location of a natural heel;

c) a lower footplate, disposed under the forefoot portion and the ankle portion, and extending substantially from the toe section to the heel section; and

d) a shell surrounding at least portions of the upper forefoot portion, the ankle portion, and the lower footplate.

2. A device in accordance with claim 1, further comprising:

an ankle reinforcement member having an attachment section attached to the rear ankle portion and a heel section positioned above the heel section of the ankle portion.

3. A device in accordance with claim 1, further comprising:

an ankle reinforcement member, disposed proximate to the ankle portion, extending

     1) rearwardly through an upper attachment section,

     2) downwardly through an ankle section,

     3) forwardly under the ankle section of the forefoot portion, and

     4) rearwardly to a position above the heel section of the ankle portion.

4. A device in accordance with claim 1, wherein the shell includes foam including at least one cavity to receive at least portions of the forefoot portion, the ankle portion, and the footplate.

5. A device in accordance with claim 1, wherein the shell is shaped like a natural human foot.

6. A device in accordance with claim 1, wherein the forefoot portion and the ankle portion are flexible to store energy and resilient to return energy.

7. A device in accordance with claim 6, wherein the forefoot portion and the ankle portion include a composite material with fiber in a resin matrix.

8. A device in accordance with claim 1, further comprising a cushion member disposed between the toe section of the forefoot portion and the toe section of the lower footplate.

9. A device in accordance with claim 1, wherein the ankle portion has a substantially s-shaped profile.

10. A device in accordance with claim 1, wherein the forefoot portion includes at least two laterally separated and adjacent forefoot portions.

11. A device in accordance with claim 1, wherein the upper attachment section of the upper forefoot portion and the upper attachment section of the ankle portion are disposed at an oblique angle.

12. A device in accordance with claim 11, further comprising:

an attachment member, configured to be coupled to a limb of an amputee, having a lower oblique surface; and

wherein the upper attachment section of the forefoot portion and the upper attachment section of the ankle portion are attached to the lower oblique surface of the attachment member.

13. A device in accordance with claim 1, wherein:

the ankle section of the forefoot portion includes a discrete, straight section oriented substantially vertically; and

the forefoot portion further includes a first curved section interconnecting the attachment section and the straight section, and a second curved section interconnecting the straight section and the arch section.

14. A device in accordance with claim 1, further comprising:

at least one energy transfer member, disposed between the heel section and the ankle section of the rear ankle portion, to transfer energy from the heel section of the ankle portion to the ankle section of the ankle portion during use.

15. A device in accordance with claim 1, wherein the shell is formed around the foot by injecting uncured foam into a mold with the ankle portion, forefoot portion, and footplate.

16. A device in accordance with claim 1, wherein the footplate is secured to the foot by the shell.

17. A device in accordance with claim 1, wherein a gap is formed between the toe section of the footplate and the toe section of the forefoot.

18. A device in accordance with claim 14, wherein at least one of the at least one energy transfer members is removable.