Isolating system that couples fieldbus data to a network

• US 7,421,531 B2
• Filed: 01/12/2005
• Issued: 09/02/2008
• Est. Priority Date: 01/12/2005
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Holmstadt, Clarence Edward, Rotvold, Eric Darrell, Brewer, John P.
• Primary Examiner(s): Dang; Khanh
• Application Number:
  US11/034,177
• Publication Number:
  US 20060155908A1
• Time in Patent Office: 1,329 Days
• Field of Search: 710305-306, 710/311, 710/313, 710/315, 713/323, 713/324, 713/340, 307/91, 257/508, 257659-660, 363 15- 33, 363/21.01
• US Class Current: 710/305
• CPC Class Codes: H04L 12/10 Current supply arrangements
• CPC Class Codes: H04L 12/4625 Single bridge functionality, e.g. connection of two networks over a single bridge
• CPC Class Codes: H04L 12/66 Arrangements for connecting between networks having differing types of switching systems, e.g. gateways
• CPC Class Codes: H04L 25/0266 Arrangements for providing Galvanic isolation, e.g. by means of magnetic or capacitive coupling

Abstract

A system couples fieldbus data from a fieldbus line to a network line. The system includes a data format converter that converts the data to USB data. A coupler that includes a first insulating barrier is coupled in cascade with the converter. A host receives the USB data. The host has a data server interface and a network connection. The data server interface presents the data to the network line. A regulator couples power between the host and the fieldbus line with the regulator including a second insulating barrier. Data and power are isolatingly coupled between the fieldbus line and the network line.

Claims

1. A system for coupling data received in fieldbus format from a fieldbus interface to a network connection, comprising:

a data format converter coupled between the fieldbus interface and a bridge USB interface, the converter convening the data to USB-formatted data;

a coupler coupled in cascade with the converter, and including a first insulating barrier;

a host that receives the USB-formatted data, and that includes a data server interface presenting the data to the network connection; and

a regulator coupling the power to the fieldbus interface to thereby power the fieldbus interface, the regulator including a DC-to-DC converter having a second insulating barrier such that data and power are isolatingly coupled between the fieldbus interface and the bridge USB interface;

the regulator including a power limiter circuit that;

detects whether fieldbus power is valid, and turns off the DC-to-DC converter if the fieldbus power is detected to be valid, and turns on the DC-to-DC converter if the fieldbus power is detected to be not valid; and

detects whether there is current flow and turns off the fieldbus power if there is no current flow, and turns off the DC-to-DC converter and turns on the fieldbus power on if there is current flow.

2. The system of claim 1 wherein the coupler comprises a bidirectional magnetoresistive coupler.

3. The system of claim 1 wherein the coupler comprises a bidirectional optical coupler.

4. The system of claim 1 wherein the host comprises a fieldbus data table coupled to the data server interface.

5. The system of claim 1 wherein the data format converter, coupler and regulator are included in a bridge.

6. The system of claim 5 wherein the bridge USB interface couples to the data format converter and the regulator, the host comprises a host USB interface, and the system further comprises a USB cable coupled between the bridge and host USB interfaces.

7. The system of claim 6 wherein the power limiter sets a power limit for power flow between the bridge USB interface to the fieldbus interface.

8. The system of claim 7 wherein the regulator comprises a shutoff circuit that senses power availability at the fieldbus interface and automatically reduces power drawn from the bridge USB interface when a fieldbus line applies power to the fieldbus interface.

9. The system of claim 8 wherein the regulator comprises a diode “

OR”

circuit drawing power from either the bridge USB interface or the fieldbus line, the diode “

OR”

circuit blocking power flow from the fieldbus line back into the regulator when power is supplied by the fieldbus line.

10. The system of claim 8 wherein the shutoff circuit couples to the power limiter to the shut off power taken from the bridge USB interface when power is provided at the fieldbus line.

11. The system of claim 1 wherein the regulator includes an isolated DC-to-DC converter that includes the second insulating barrier.

12. The system of claim 11 wherein the converter provides a suspend output that is coupled to the isolated DC-to-DC converter for suspending operation of the DC-to-DC converter when the bridge USB interface is idle.

13. The system of claim 1 wherein the converter automatically senses protocol characteristics at the fieldbus interface and adjusts its operation to the sensed protocol characteristics.

14. The system of claim 1 wherein the regulator comprises a DC/DC converter that couples power from the bridge USB interface to the fieldbus interface.

15. The system of claim 1 wherein the regulator comprises a DC/DC converter that couples power from the fieldbus interface to the converter.

32. The system of claim 1 wherein the external power source comprises an external fieldbus power input coupled to the regulator, and the regulator senses power availability at the external fieldbus power input and automatically reduces power drawn from the bridge USB interface when power is applied to the external fieldbus power input.

16. A method for coupling fieldbus data from a fieldbus line to a network line, comprising:

converting the fieldbus data to USB data;

coupling a first insulating barrier in cascade with the converting;

receiving the USB data at a host,

providing the host with a data server interface and a network connection, the data server interface presenting the USB data to the network connection;

configuring a regulator to receive power from either a USB interface or an external power source, and coupling the power received from the USB interface to the fieldbus line through a DC-to-DC converter having a second insulating barrier to thereby power the fieldbus line such that data and power are isolatingly coupled between the fieldbus interface and the network connection; and

limiting power by;

detecting whether fieldbus power is valid, and turning off the DC-to-DC converter if the field bus power is detected to be valid; and

turning off the DC-to-DC converter if the fieldbus power is detected to be not valid; and

detecting whether there is current flow and turning off the fieldbus power if there is no current flow, and turning off the DC-to-DC converter and turning on the fieldbus power if there is no current flow.

17. The method of claim 16, and:

providing a bidirectional magnetoresistive coupler that includes the first insulating barrier.

18. The method of claim 16, and:

providing a bidirectional optical coupler that includes the first insulating barrier.

19. The method of claim 16, and:

coupling data in the host from a fieldbus data table to a data server interface.

20. The method of claim 16, and:

providing a bridge to perform the converting, the coupling of the first insulation barrier and coupling of power.

21. The method of claim 20, and:

coupling data between a bridge USB interface in the bridge to a host USB interface in the host via a USB cable.

22. The method of claim 21, and:

setting a power limit for power flow from the bridge USB interface to the fieldbus interface.

23. The method of claim 21, and:

sensing power availability at the fieldbus interface and automatically reducing power drawn from the bridge USB interface when power is supplied by a fieldbus line.

24. The method of claim 23, and:

providing power to the fieldbus line through a diode “

OR”

circuit from either the first USB interface or the fieldbus line, the diode “

OR”

circuit blocking power flow from the fieldbus line back into the regulator when power is supplied by the fieldbus line.

25. The method of claim 21, and:

shutting off power taken from the first USB interface when power is provided at the external fieldbus power input.

26. The method of claim 16, and:

providing an isolated DC-to-DC converter that includes the second insulating barrier in the regulator.

27. The method of claim 26, and:

providing a suspend output to the isolated DC-to-DC converter for suspending operation of the DC-to-DC converter when the bridge USB interface is idle.

28. The method of claim 16, and:

automatically sensing protocol characteristics on the fieldbus line and adjusts operation to the sensed protocol characteristics.

29. The method of claim 16 wherein the coupling of power includes DC/DC converting that couples power from the bridge USB interface to the fieldbus interface.

30. The method of claim 16 wherein the coupling of power includes DC/DC conversion that couples power from the fieldbus interface to the converter.

33. The method of claim 16 and further wherein the external power source comprises an external fieldbus power input coupling to the regulator, and the regulator sensing power availability at the external fieldbus power input and automatically reducing power coupled from the host when power is available from the external fieldbus power input.

31. A system for coupling data received in fieldbus format from a fieldbus interface to a host, comprising:

a data format converter coupled between the fieldbus interface and a bridge USB interface, the converter converting the data to USB-formatted data that is couplable to the host;

a coupler coupled in cascade with the converter, and including a first insulating barrier; and

a regulator configured to receiving power from either the bridge USB interface or an external power source, the regulator coupling power to the fieldbus interface, the regulator including a DC-to-DC converter having a second insulating barrier such that data and power are isolatingly coupled between the fieldbus interface and the bridge USB interface;

the regulator including a power limiter circuit that;

detects whether fieldbus power is valid, and turns off the DC-to-DC converter if the fieldbus power is detected to be valid, and turns on the DC-to-DC converter if the fieldbus power is detected to be not valid; and

detects whether there is current flow and turns off the fieldbus power if there is no current flow, and turns off the DC-to-DC converter and turns on the fieldbus power on if there is current flow.

34. The system of claim 31 wherein the external power source comprises an external fieldbus power input coupled to the regulator, and the regulator senses power availability at the external fieldbus power input and automatically reduces power drawn from the bridge USB interface when power is applied to the external fieldbus power input.