Electromagnetic rheological (EMR) fluid and method for using the EMR fluid

• US 7,422,709 B2
• Filed: 05/23/2005
• Issued: 09/09/2008
• Est. Priority Date: 05/21/2004
• Status: Active Grant

• Current Assignee: Crosby Gernon
• Original Assignee: Crosby Gernon
• Inventors: Gernon, Crosby
• Primary Examiner(s): Reifsnyder; David A
• Application Number:
  US10/908,677
• Publication Number:
  US 20050258090A1
• Time in Patent Office: 1,205 Days
• Field of Search: 623/24, 414/4, 252/62.51 R, 252/62.52, 252/570, 252/572, 188/267.2
• US Class Current: 252/572
• CPC Class Codes: F16F 9/53 Means for adjusting damping characteristics by varying fluid viscosity, e.g. electromagnetically F16F13/30 takes precedence; brakes comprising a medium with electrically or magnetically controlled friction F16D57/002; electrorheological fluids per se C10M171/001; magnetorheological fluids per se H01F1/447
• CPC Class Codes: H01F 1/447 characterised by magnetoviscosity, e.g. magnetorheological, magnetothixotropic, magnetodilatant liquids electrorheological fluids C10M171/001

Abstract

An electromagnetic rheological (“EMR”) fluid (18) broadly includes a conducting medium (22) and a plurality of micronparticles (24) suspended in the medium (22). Each of the micronparticles (24) includes a magnetically permeable core (26), an electrically insulating coating (28) surrounding the core (26), and a conductive winding (30) at least partially wound around the core (26) so that the coating (28) is disposed between the winding (30) and the core (26). An apparatus (10) constructed in accordance with a preferred embodiment of the present invention broadly includes a deformable membrane (12), a pair of polar opposed plates (14 and 16) coupled to the membrane (12), the EMR fluid (18) filling the membrane (12) and being in communication with a current source (20). Current flowing through adjacent windings (30) induces magnetic fields in the corresponding micronparticles (24) that mutually draw the adjacent micronparticles (30) causing them to move together into a north pole-south pole alignment.

Claims

1. A complex fluid comprising:

a conducting medium; and

a plurality of micronparticles suspended in the medium,

each of said micronparticles including a magnetically permeable core, an electrically insulating coating surrounding the core, and a conductive winding at least partially wound around the core so that the coating is disposed between the winding and the core.

2. The complex fluid as claimed in claim 1,

each of said micronparticles further including a conductivity-enhancing molecule attached at each end of the winding.

3. The complex fluid as claimed in claim 1,

each of said micronparticles being about 1 millimeter in length or less.

4. The complex fluid as claimed in claim 3,

each of said micronparticles presenting about a 1:

10 ratio of diameter to length.

5. The complex fluid as claimed in claim 1,

each of said windings being operable to allow current to flow therethrough.

6. The complex fluid as claimed in claim 5,

each of said micronparticles being operable to generate a magnetic field when current flows through said windings.

7. The complex fluid as claimed in claim 6,

said micronparticles being in an initial resting state wherein the micronparticles are generally unaligned,

each of said micronparticles being operable to align with adjacent micronparticles when current flows through the windings and thereby shift out of the initial resting state.

8. The complex fluid as claimed in claim 7,

said micronparticles being operable to return to the initial resting state when current ceases to flow through the windings.

9. The complex fluid as claimed in claim 1,

said magnetically permeable core being at least partially ferrous.

10. An apparatus comprising:

a membrane;

a pair of magnetically-susceptible plates coupled to the outside of the membrane and diametrically opposed,

said plates being operable to provide magnetic poles to the membrane;

a complex fluid contained within the membrane; and

a current source operable to be in electrical communication with the complex fluid,

said complex fluid including a conducting medium, and a plurality of micronparticles suspended in the medium,

each of said micronparticles including a magnetically permeable core, an electrically insulating coating surrounding the core, and a conductive winding at least partially wound around the core so that the coating is disposed between the winding and the core.

11. The apparatus as claimed in claim 10,

each of said micronparticles further including a conductivity-enhancing molecule attached at each end of the winding.

12. The apparatus as claimed in claim 10,

each of said micronparticles being about 1 millimeter or less in length.

13. The apparatus as claimed in claim 12,

each of said micronparticles presenting about a 1:

10 ratio of diameter to length.

14. The apparatus as claimed in claim 10,

said current source selectively generating a current flowing through said windings when the current source is in electrical communication with the complex fluid.

15. The apparatus as claimed in claim 14,

said current generating an electrical field when flowing through the fluid,

each of said micronparticles generating a magnetic field when current flows through said windings.

16. The apparatus as claimed in claim 15,

each of said magnetic fields being equal to or greater than said electrical field so that the magnetic fields cooperate to align the micronparticles when current flows through the windings and draw in the plates.

17. The apparatus as claimed in claim 16,

said current source being selectable between an on phase wherein current flows through the windings and an off phase wherein current does not flow through the windings.

18. The apparatus as claimed in claim 17,

said membrane being in an initial resting state when said current source is in the off phase,

said membrane being shiftable out of the initial resting state when the current source is in the on phase and returning to the initial resting state when the current source is returned to the off phase.

19. The apparatus as claimed in claim 10,

said magnetically permeable core being at least partially ferrous.

20. A method of exerting a force on a deformable membrane having an initial resting state, said method comprising the steps of:

(a) coupling a pair of magnetically-susceptible plates on the outside of the membrane and diametrically opposing the plates so that the plates are operable to provide opposing magnetic poles to the membrane;

(b) filling the membrane with a conductive medium;

(c) suspending micronparticles within the medium wherein each micronparticle includes a magnetically permeable core, an electrically insulating coating surrounding the core, and a conductive winding at least partially wound around the core so that the coating is disposed between the winding and the core; and

(d) passing a current through the windings until sufficient micronparticles align to draw the plates closer together to move the membrane out of the initial resting state.

21. The method as claimed in claim 20,

step (c) including the step of configuring each micronparticle so that passing the current through the winding induces a magnetic field.

22. The method as claimed in claim 21,

step (d) including the step of configuring the current so that the current generates an electric field equal to or less than the magnetic field.

23. The method as claimed in claim 20,

wherein at least one of the plates presents a soft magnetism.

24. The method as claimed in claim 20,

wherein each micronparticle further includes a conductivity-enhancing molecule attached at each end of the winding.

25. The method as claimed in claim 20;

and

(e) terminating the current through the windings until the membrane returns to the initial resting state.