Monitoring device and method for determining at least one characteristic variable for the state of a battery

• US 7,423,408 B2
• Filed: 02/17/2005
• Issued: 09/09/2008
• Est. Priority Date: 02/18/2004
• Status: Expired due to Fees

• Current Assignee: VB Autobatterie GmbH
• Original Assignee: VB Autobatterie GmbH
• Inventors: Meissner, Eberhard, Koch, Ingo, Laig-Hoerstebrock, Helmut, Teutsch, Ursula
• Primary Examiner(s): Vu; Bao Q.
• Assistant Examiner(s): Zhang; Jue
• Application Number:
  US11/060,637
• Publication Number:
  US 20050189920A1
• Time in Patent Office: 1,300 Days
• Field of Search: 320/132, 320/149, 702/63, 324/426, 324/427, 324/430, 324/431, 324/433
• US Class Current: 320/132
• CPC Class Codes: G01R 31/367 Software therefor, e.g. for battery testing using modelling or look-up tables

Abstract

A method for determining at least one characteristic variable for the state of a battery includes: (a) determining the charge throughput of the battery per time step; having, (b) determining a first characteristic figure in order to describe the stratification of the electrolyte concentration in the battery on the basis of a defined initial state for an as-new battery, and of a second characteristic figure in order to describe the stratification of the state of charge in the battery on the basis of a defined initial value for an as-new battery during operation of the battery, in which (c) in each time step, the first characteristic figure and the second characteristic figure are adapted as a function of the charge throughput from the instantaneous state of the battery, and at least one characteristic variable is determined from the first and the second characteristic figure.

Claims

1. A method for determining at least one characteristic variable for the state of an electrochemical energy storage battery comprising:

determining the charge throughput (Δ

Q) of the energy storage battery per time step (Δ

t);

determining a first characteristic figure (KS) in order to describe the stratification of the electrolyte concentration in the energy storage battery on the basis of a defined initial state (KS₀) for an as-new energy storage battery;

determining a second characteristic figure (KL) in order to describe the stratification of the state of charge (SOC) in the energy storage battery on the basis of a defined initial value (KL₀) for an as-new energy storage battery during operation of the energy storage battery;

in each time step (Δ

t), adapting the first characteristic figure (KS) and the second characteristic figure (KL) as a function of the charge throughput (Δ

Q) from the instantaneous state of the energy storage battery, which is characterized by the state of charge of the electrodes, the electrolyte concentration in the energy storage battery and the first and second characteristic figures (KS, KL); and

determining at least one characteristic variable from the first and the second characteristic figures (KS, KL).

2. The method as claimed in claim 1 wherein a distinction is drawn between at least two of the following operating phases for adaptation of the first and the second characteristic figure (KS, KL):

a) ZERO-CURRENT, when the magnitude of the charge throughput (Δ

Q) per time step (Δ

t) is less than a threshold value ((Δ

Q/Δ

t)_min);

b) DISCHARGING, when the charge throughput (Δ

Q) per time step (Δ

t) is negative and whose magnitude is greater than the threshold value ((Δ

Q/Δ

t)_min);

c) CHARGING, when the charge throughput (Δ

Q) per time step (Δ

t) is positive and its magnitude is greater than the threshold value ((Δ

Q/Δ

t)_min) and OVERCHARGING is not occurring; and

d) OVERCHARGING, when the charge throughput (Δ

Q) per time step (Δ

t) is positive and its magnitude is greater than the threshold value ((Δ

Q/Δ

t)_min) and, at the same time, the first characteristic figure (KS) is in the vicinity of the initial value (KS_Q) with respect to the value range, or when gas development which exceeds a defined gassing threshold value is identified from the charge throughput (Δ

Q) and the state of charge (SOC) of the energy storage battery.

3. The method as claimed in claim 2 wherein the threshold value (Δ

Q_min) is less than the 20-hour current (I₂₀) of the energy storage battery.

4. The method as claimed in claim 2 wherein the threshold value (Δ

Q_min) is less than the 100-hour current (I₁₀₀) of the energy storage battery.

5. The method as claimed in claim 2 wherein the first characteristic figure (KS) is increased in the CHARGING operating state.

6. The method as claimed in claim 2 wherein the second characteristic figure (KL) is increased in the CHARGING operating state when

a) the first characteristic figure (KS) is not close to the initial value (KS₀) with respect to its possible value range, and

b) the sum of the value for the state of charge (SOC) and of the second characteristic figure (KL) has a value which is not excessively high with respect to the possible value range.

7. The method as claimed in claim 2 wherein the second characteristic figure (KL) is reduced in the CHARGING operating state when

a) the first characteristic figure (KS) is not close to the initial value (KS₀) with respect to its value range, and

b) the sum of the value for the state of charge (SOC) and of the second characteristic figure (KL) has a high value with respect to its value range.

8. The method as claimed in claim 2 wherein the first characteristic figure (KS) is reduced in the OVERCHARGING operating state.

9. The method as claimed in claim 2 wherein the second characteristic figure (KL) is reduced in the OVERCHARGING operating state when the value of the first characteristic figure (KS) is in the region of the initial value (KS₀).

10. The method as claimed in claim 2 wherein the second characteristic figure (KL) is increased in the DISCHARGING operating state when the first characteristic figure (KS) has a high value with respect to its value range.

11. The method as claimed in claim 2 wherein the first characteristic figure (KS) is increased in the DISCHARGING operating state when

a) the second characteristic figure (KL) is not close to the initial value (KL₀) with respect to its value range, and

b) the value of the state of charge (SOC) minus the value of the second characteristic figure (KL) is small with respect to the value range.

12. The method as claimed in claim 2 wherein the first characteristic figure (KS) is reduced in the DISCHARGING operating state when

a) the second characteristic figure (KL) has a considerable value with respect to its value range, and

b) the value of the state of charge (SOC) minus the value of the second characteristic figure (KL) exceeds a minimum value range, and is not excessively small, with respect to the value range.

13. The method as claimed in claim 2 wherein the first characteristic figure (KS) is reduced and the second characteristic figure (KL) is increased in the ZERO-CURRENT operating state.

14. The method as claimed in claim 2 wherein the first characteristic figure (KS) is increased in the DISCHARGING operating state when an instantaneous value for the state of charge (SOC) is lower than the previously lowest value for the state of charge (SOC) since the following was last reached:

a) a state of largely complete charging, or

b) a state in which the first characteristic figure (KS) is close to the initial value (KS₀) with respect to the value range.

15. The method as claimed in claim 2 wherein the first characteristic figure (KS) is increased in the DISCHARGING operating state when the first characteristic figure (KS) is close to the initial value (KS₀) with respect to the value range.

16. The method as claimed in claim 15 wherein the increase (Δ

KS) in the first characteristic figure (KS) for each time step (Δ

t) in which the CHARGING operating state was identified is proportional to or more than proportional to the charge throughput (Δ

Q) in this time step (Δ

t).

17. The method as claimed in claim 15 wherein the increase (Δ

KS) in the first characteristic figure (KS) for the time step (Δ

t) in the CHARGING operating state decreases the higher the value of the first characteristic figure (KS).

18. The method as claimed in claim 1 wherein the time step (Δ

t) is, as a maximum, in the same order of magnitude as a time constant, which is characteristic of the type of energy storage battery, for the equalization of the electrolyte density distributions at right angles to the electrodes.

19. The method as claimed in claim 1 wherein the time step (Δ

t) is in a range from 1 second to 30 minutes.

20. The method as claimed in claim 1 wherein the current (I) into or out of the energy storage battery is largely constant during the respective time steps (Δ

t).

21. The method as claimed in claim 1 further comprising defining at least one of a lower minimum value and an upper maximum value for at least one of the first characteristic figure (KS) and the second characteristic figure (KL), and restricting the values for the characteristic figures (KS, KL) to the respectively defined minimum and maximum values.

22. The method as claimed in claim 21 wherein the minimum value of the first characteristic figure (KS) is the defined initial value (KS₀) for an as-new energy storage battery.

23. The method as claimed in claim 21 wherein the minimum value of the second characteristic figure (KL) is the defined initial value (KL₀) for an as-new energy storage battery.

24. The method as claimed in claim 21 wherein the maximum value for the first characteristic figure (KS) is a characteristic variable for the energy storage battery for the maximum stratification of the electrolyte concentration.

25. The method as claimed in claim 21 wherein the maximum value for the second characteristic figure (KL) is a characteristic variable for the energy storage battery for the maximum stratification of the state of charge of the electrodes.

26. The method as claimed in claim 1 further comprising calculating a characteristic curve for the rest voltage (U₀₀) of the battery plotted against the charge throughput (Δ

Q) from at least one of the first and second characteristic figures (KS, KL) in order to predict at least one of the state, the behavior, and the performance of the energy store.

27. The method as claimed in claim 1 further comprising predicting at least one of the state, the behavior, and the performance of the energy store, in order to predict at least one of the storage capability, the state of charge, the amount of charge which can be drawn, the voltage response when loaded with currents, the voltage response on no-load, the degree of wear, the change in voltage for a change in the electrical load, and the absolute voltage for an assumed electrical load using a functional relationship taking into account the value of the first characteristic figure (KS) and of the second characteristic figure (KL).

28. The method as claimed in claim 1 further comprising predicting the change in the rest voltage (U₀₀) of the battery as a function of the time (t) on the basis of internal charge-reversal processes between areas of the energy storage battery with different electrolyte concentrations and with a predetermined or learned relationship between the rest voltage (U₀₀), the first characteristic figure (KS), and the second characteristic figure (KL).

29. The method as claimed in claim 2 wherein a third characteristic figure (KW) is increased in the OVERCHARGING operating state, in which case the third characteristic figure (KW) can only rise and is never reduced starting from an initial value (KW_min), and in which case the third characteristic figure (KW) is used as a measure of the wear of the energy storage battery.

30. The method as claimed in claim 29 wherein at least one of the first, second, and third characteristic figures (KS, KL, KW) is indicated in order to initiate an action.

31. The method as claimed in claim 30 wherein the action comprises regulating at least one of a charging device, a pump, and a temperature control device.

32. The method as claimed in claim 29 wherein at least one of the characteristic figures (KS, KL, KW) obtained is logically linked with another method for determination or prediction of at least one of the state and of the behavior of an energy storage battery in order to predict the storage capability, the state of charge, the voltage response when loaded with currents, or the degree of wear.

33. The method as claimed in claim 32 wherein the logical link with another method also includes result variables from this other method in the determination of the characteristic figures (KS, KL, KW).

34. A monitoring device for an energy storage battery having a unit for determining the charge throughput (Δ

Q) of the energy storage battery and having evaluation means, wherein the evaluation means are designed to carry out a method comprising;

determining the charge throughput (Δ

Q) of the energy storage battery per time step (Δ

t);

determining a first characteristic figure (KS) in order to describe the stratification of the electrolyte concentration in the energy storage battery on the basis of a defined initial state (KS₀) for an as-new energy storage battery;

determining a second characteristic figure (KL) in order to describe the stratification of the state of charge (SOC) in the energy storage battery on the basis of a defined initial value (KL₀) for an as-new energy storage battery during operation of the energy storage battery;

in each time step (Δ

t), adapting the first characteristic figure (KS) and the second characteristic figure (KL) as a function of the charge throughput (Δ

Q) from the instantaneous state of the energy storage battery, which is characterized by the state of charge of the electrodes, the electrolyte concentration in the energy storage battery and the first and second characteristic figures (KS, KL); and

determining at least one characteristic variable from the first and the second characteristic figure (KS, KL).