System and method for measuring internal resistance of electrochemical devices

• US 7,425,832 B2
• Filed: 02/04/2004
• Issued: 09/16/2008
• Est. Priority Date: 02/04/2003
• Status: Expired due to Term

• Current Assignee: Hydrogenics Corporation (Cummins Incorporated)
• Original Assignee: Hydrogenics Corporation (Cummins Incorporated)
• Inventors: Gopal, Ravi B., Freeman, Norman
• Primary Examiner(s): Berhane; Adolf
• Assistant Examiner(s): Berhanu; Samuel
• Application Number:
  US10/771,152
• Publication Number:
  US 20040220752A1
• Time in Patent Office: 1,686 Days
• Field of Search: 320/116, 320/117, 320/118, 320/119, 324/425, 324/426, 324/434, 702/64, 702/65
• US Class Current: 324/426
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 8/04552 of the individual fuel cell
• CPC Class Codes: H01M 8/04559 of fuel cell stacks
• CPC Class Codes: H01M 8/04582 of the individual fuel cell
• CPC Class Codes: H01M 8/04589 of fuel cell stacks
• CPC Class Codes: H01M 8/04649 of fuel cell stacks
• CPC Class Codes: H01M 8/04701 Temperature
• CPC Class Codes: H01M 8/04753 of fuel cell reactants
• CPC Class Codes: H01M 8/04828 Humidity; Water content
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

A method and system are provided for measuring impedance and voltage characteristics of individual cells of multi-cell electrochemical devices, for example a battery or a fuel cell stack. The electrochemical system comprises a plurality of cells; a measuring device including a plurality of inputs connected across the plurality of cells to generate voltage and current signals indicative of voltage and current characteristics of the plurality of cells; a current supply/draw means for superimposing modulated current values through the plurality of cells; and a controller for controlling at least one system operating condition based on the voltage and current characteristics received from the measuring device, the controller being connected to the measuring device. The method comprises (a) superimposing modulated current values across a plurality of cells of the electrochemical device; (b) drawing current from the plurality of cells to generate voltage and current signals indicative of voltage and current characteristics of the plurality of cells; and, (c) controlling the at least one system operating condition based on the voltage and current characteristics of the plurality of cells, wherein the at least one system operating condition comprises at least one of temperature, humidity and reactant flow rates, within the electrochemical system.

Claims

1. An electrochemical system comprising a plurality of cells;

a current supply/draw means for superimposing modulated current values through the plurality of cells, wherein the current supply/draw means comprises a modulator, wherein the modulator comprises a control device and a modulated current generator, wherein the control device is operable to control the modulated current generator to superimpose the modulated current values in burst time periods for high frequency resistance measurement, with a rest time periods between the burst time periods of no superimposition of modulated current values;

an external load connected to the plurality of cells in parallel with the current supply/draw means for drawing a DC current from the plurality of cells wherein the DC current is drawn from the plurality of cells during both the rest time period and the burst time periods;

a measuring device including a plurality of inputs connected across the plurality of cells to generate signals indicative of voltage and current characteristics of the plurality of cells; and

,

a controller for controlling at least one system operating condition based on to the voltage and current characteristics received from the measuring device, the controller being connected to the measuring device.

2. The electrochemical system as defined in claim 1 wherein the modulator is an integral part of the controller.

3. The electrochemical system as defined in claim 1 wherein the plurality of inputs are connected across individual cells in the plurality of cells and the modulator is operable to superimpose modulated current values through the individual cells.

4. The electrochemical system as defined in claim 1 wherein the controller is operable to control, in real time, the at least one system operating condition based on the voltage and current characteristics received from the measuring device.

5. The electrochemical system as defined in claim 1, wherein the controller is operable to alert an operator based on alarm conditions determined from the voltage and current characteristics received from the measuring device.

6. The electrochemical system as claimed in claim 1, wherein the measuring device provides a plurality of primary channels for the measured voltage and current signals, there being one channel for the voltage across each cell, and wherein the measuring device includes a splitter for separating out at least the DC components of the voltages across the individual cells from the primary channels, the splitter having first channels as outputs for the DC components.

7. The electrochemical system as claimed in claim 6, wherein the splitter includes second channels as outputs for the AC components of the voltages across the individual cells.

8. The electrochemical system as claimed in claim 6, wherein the measuring device includes a plurality of instrumentation amplifiers connected to the inputs of the measuring device and having outputs providing the plurality of the primary channels and an analog multiplexer connected to at least the first channels from the channel splitter, wherein a multiplexer control line is connected between the controller and the analog multiplexer for controlling the analog multiplexer to switch sequentially between at least the first channels.

9. The electrochemical system as claimed in claim 8, which further includes a first analog to digital converter connected to the output of the analog multiplexer, a voltage data bus connected between the first analog to digital converter and the controller and an analog to digital control line connected between the controller and the first analog to digital converter for control thereof.

10. The electrochemical system as claimed in claim 9, wherein a current sensing device is provided connected in series with the individual cells for measuring the current, wherein the current sensing device is connected to the controller.

11. The electrochemical system as claimed in claim 10, wherein outputs of the current sensing device are connected to a current amplifier and wherein the current amplifier has an output for a current measurement signal connected to the controller.

12. The electrochemical system as claimed in claim 1, wherein the controller includes an input, connectable to a computing device for supply of control signals for controlling the controller.

13. A method of controlling at least one system operating condition of a multi-cell electrochemical system, the method comprising:

(a) superimposing modulated current values from a current supply/draw means across a plurality of cells of the electrochemical device in burst time periods for high frequency resistance measurement, with a rest time periods between the burst time periods of no superimposition of modulated current values;

(b) drawing current from the plurality of cells to generate voltage and current signals indicative of voltage and current characteristics of the plurality of cells; and

,

(C) controlling the at least one system operating condition based on the voltage and current characteristics of the plurality of cells; and

,

(d) connecting an external load to the plurality of cells in parallel with the current supply/draw means, wherein the external load draws a DC current from the plurality of cells during both the rest time period and the burst time periods.

14. The method as defined in claim 13 wherein step (a) comprises superimposing the modulated current values across individual cells in the plurality of cells;

and step (b) comprises drawing current from the individual cells to generate voltage and current signals indicative of voltage and current characteristics of the individual cells.

15. The method as claimed in claim 13, wherein step (a) comprises controlling the superimposing to provide a series of set interference conditions, and measuring, for each interference condition, at least some of the voltage and current characteristics of the electrochemical device.

16. A method as claimed in claim 15 wherein step (a) comprises varying a frequency of the superimposed current values;

step (b) comprises generating the voltage and current signals at selected frequencies for the superimposed modulated current values, and determining from the voltage and current signals a plurality of real and imaginary components of the impedance of the individual cells; and

, step (c) comprises controlling the at least one system operating condition based on the plurality of real and imaginary components of the impedance of the individual cells.

17. A method as claimed in claim 13, wherein step (b) comprises connecting inputs of a plurality of differential amplifiers across individual cells of the electrochemical device, measuring the voltage and current of the cells with the plurality of differential amplifiers to generate the voltage and current signals, supplying the voltage and current signals to a multiplexer and operating the multiplexer to sequentially supply the voltage and current signals to a controller for performing step (c).

18. A method as claimed in claim 17, further comprising converting each voltage and current signal selected by the analog multiplexer to a digital signal in a voltage analog to digital converter.

19. A method as claimed in claim 18, further comprising providing a current sensing device connected in series with the cells for measuring the current through the load, measuring the voltage across the current sensing device to determine the current through the load and thereby generating a current measurement signal, and supplying the current measurement signal to the controller.

20. A method as claimed in claim 19, further comprising converting the current measurement signal to a digital current measurement signal, and supplying the digital current measurement signal to the controller.

21. An electrochemical system comprising a plurality of cells;

a measuring device including a plurality of inputs connected across the plurality of cells to generate voltage and current signals indicative of voltage and current characteristics of the plurality of cells, wherein the measuring device provides a plurality of primary channels for the voltage and current signals, there being one channel for the voltage across each cell, and wherein the measuring device includes a splitter for separating out at least the DC components of the voltages across the individual cells from the primary channels, the splitter having first channels as outputs for the DC components;

a current supply/draw means comprising a modulator for superimposing modulated current values through the plurality of cells;

an external load connected to the plurality of cells in parallel with the current supply/draw means for drawing a DC current from the plurality of cells wherein the DC current is drawn from the plurality of cells during both the rest time period and the burst time periods; and

a controller for controlling at least one system operating condition based on the voltage and current characteristics received from the measuring device the controller being connected to the measuring device.

22. The electrochemical system as claimed in claim 21, wherein the splitter includes second channels as outputs for the AC components of the voltages across the individual cells.

23. The electrochemical system as claimed in claim 21, wherein the measuring device includes a plurality of instrumentation amplifiers connected to the inputs of the measuring device and having outputs providing the plurality of the primary channels and an analog multiplexer connected to at least the first channels from the channel splitter, wherein a multiplexer control line is connected between the controller and the analog multiplexer for controlling the analog multiplexer to switch sequentially between at least the first channels.

24. The electrochemical system as claimed in claim 23, which further includes a first analog to digital converter connected to the output of the analog multiplexer, a voltage data bus connected between the first analog to digital converter and the controller and an analog to digital control line connected between the controller and the first analog to digital converter for control thereof.

25. The electrochemical system as claimed in claim 24, wherein a current sensing device is provided connected in series with the individual cells for measuring the current, wherein the current sensing device is connected to the controller.

26. The electrochemical system as claimed in claim 25, wherein outputs of the current sensing device are connected to a current amplifier and wherein the current amplifier has an output for a current measurement signal connected to the controller.