Humidifier system for artificial respiration

• US 7,428,902 B2
• Filed: 12/15/2004
• Issued: 09/30/2008
• Est. Priority Date: 12/15/2004
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Newport Medical Instruments Incorporated (Medtronic Plc)
• Inventors: Hachisu, Norio, Du, Hong-Lin
• Primary Examiner(s): Yu; Justine R
• Assistant Examiner(s): OSTRUP, CLINTON T
• Application Number:
  US11/013,512
• Publication Number:
  US 20060124127A1
• Time in Patent Office: 1,385 Days
• Field of Search: 128/201.13, 128/204.13, 128/204.17, 128/205.27, 128/205.28, 165/119
• US Class Current: 128/204.17
• CPC Class Codes: A61M 16/085 Gas sampling
• CPC Class Codes: A61M 16/1045 Devices for humidifying or heating the inspired gas by using recovered moisture or heat from the expired gas
• CPC Class Codes: A61M 16/1075 by influencing the temperature A61M16/1045 takes precedence
• CPC Class Codes: A61M 16/109 the humidifying liquid or the beneficial agent
• CPC Class Codes: A61M 16/145 using hollow fibres
• CPC Class Codes: A61M 16/16 Devices to humidify the respiration air A61M16/1045 takes precedence
• CPC Class Codes: A61M 16/162 Water-reservoir filling system, e.g. automatic
• CPC Class Codes: A61M 2205/3368 Temperature
• CPC Class Codes: A61M 2205/3633 thermally insulated
• CPC Class Codes: A61M 2205/3686 microwaves

Abstract

A humidifier system for heating and humidifying respiratory gases has a housing with an inner chamber, a first port at the first end for connection to a ventilator breathing circuit and a second port at the second end for connection to a patient to supply respiratory gases to the patient and to receive exhaled gases from the patient. A body of heat moisture exchange (HME) material is located within the chamber, and a water permeable device is also located within the chamber. The housing has a water refill inlet communicating with the water permeable device. A water supply outside the housing is connected to the water refill inlet to supply water to the water permeable device. A heater mounted outside the housing supplies heat to the housing and maintains the housing at a selected temperature.

Claims

1. A humidifier system for heating and humidifying respiratory gases, comprising:

a housing having opposite first and second ends and a chamber between said ends defining a flow path for respiratory gases, a first port at the first end for connection to a ventilator breathing circuit and a second port at the second end for connection to a patient to supply respiratory gases to the patient and to receive exhaled gases from the patient;

a body of heat moisture exchange (HME) material within the chamber, the HME material comprising a material which can retain moisture and heat;

a water permeable device of a water permeable material different from said HME material, the water permeable device located within the chamber and extending along at least part of the length of the body of HME material, the housing having a water refill inlet communicating with the water permeable device;

a water supply outside the housing connected to the water refill inlet to supply water to the water permeable device; and

a heater mounted outside the housing for heating the housing and maintaining the housing at a predetermined temperature;

wherein the water permeable device is elongate and is wound around the moisture and heat retaining material in a spiral manner along at least part of the length of the HME material body, whereby respiratory gasses contact the water permeable device.

2. The system as claimed in claim 1, wherein the heater is releasably mounted around the housing.

3. The system as claimed in claim 2, wherein the heater is of cylindrical shape and predetermined dimensions for fitting closely around the housing and comprises first and second semi-cylindrical halves having first and second pairs of mating longitudinal edges, said halves being hinged together along one pair of longitudinal edges and having a releasable latch mechanism on the second pair of longitudinal edges for releasably securing the halves together in a closed position around the housing.

4. The system as claimed in claim 3, wherein each half of the heater comprises a semi-cylindrical, continuous heating element and an outer insulating cover extending over the heating element.

5. The system as claimed in claim 4, wherein the insulating cover is longer than the heating elements and each heating element has an end closest to the second end of the housing which terminates short of the corresponding end of the insulating cover to leave a projecting end portion of the cover, and a temperature sensor is mounted on an inner face of the projecting end portion of the insulating cover, whereby the temperature sensor will contact the outer surface of the housing when the heater is in the closed position around the housing, and a control unit is connected to said temperature sensor and heater for controlling the heater output to maintain the housing at a selected temperature.

6. The system as claimed in claim 5, including an additional temperature sensor spaced from the first temperature sensor on the inner surface of the heating element, the additional temperature sensor being connected to said control unit, and both temperature sensor outputs being used to monitor housing temperature and control heater output.

7. The system as claimed in claim 1, wherein the water supply is located above the housing for supplying water to the water permeable device by gravity. ,

8. The system as claimed in claim 1, including at least one temperature sensor which detects the temperature of the housing, and a control unit connected to said temperature sensor and heater for controlling the heater output to maintain the housing at a selected temperature.

9. The system as claimed in claim 8, wherein the housing has an outer surface and an inner surface, and the temperature sensor is mounted against the outer surface of the housing.

10. The system as claimed in claim 9, wherein the temperature sensor is mounted on an inner wall of the heater, whereby the sensor contacts the outer surface of the housing.

11. The system as claimed in claim 1, wherein the HME material body extends along at least a major portion of the length of the chamber from the first end, and the water permeable device extends along part of the length of the HME material body up to the second end of the housing.

12. The system as claimed in claim 1, wherein the water permeable element extends beyond the end of the HME material body at the patient end of the housing.

13. A humidifier system for heating and humidifying respiratory gases, comprising:

an elongate housing having opposite first and second ends and a chamber between said ends defining a flow path for respiratory gases, a first port at the first end for connection to a ventilator breathing circuit and a second port at the second end for connection to a patient to supply respiratory gases to the patient and to receive exhaled gases from the patient;

a body of heat moisture exchange (HME) material within the chamber, the HME material comprising a material which can retain moisture and heat;

a water permeable device within the chamber, the housing having a water refill inlet communicating with the water permeable device;

a water supply outside the housing connected to the water refill inlet to supply water to the water permeable device;

a heater mounted outside the housing for heating the housing and maintaining the housing at a predetermined temperature; and

the body of HME material extending along at least a major part of the length of the chamber and substantially filling the chamber, whereby respiratory gases flowing through the chamber contact the material;

wherein the water permeable device is elongate and is wound around the moisture and heat retaining material in a spiral manner along at least part of the length of the HME material body, whereby respiratory gasses contact the water permeable device.

14. The system as claimed in claim 13, wherein the water permeable device comprises a plurality of tubes which are wound together to form an elongate braided member, each tube having a wall which is water permeable.

15. The system as claimed in claim 14, wherein each tube wall is of a material which transports water across the wall by chemical reaction.

16. A humidifier apparatus, comprising:

a housing having opposite first and second ends, a first port at the first end of the housing and a second port at the second end of the housing, and a chamber in the housing communicating with said first and second ports;

a heat moisture exchange (HME) material within the chamber for contact with respiratory gases flowing though the chamber between said ports;

a water permeable device within the chamber for adding humidity to respiratory gases, the water permeable device being of a water permeable material which is different from said HME material, at least part of the water permeable device being located in the same region of the chamber as the HME material;

the housing having a water supply port connected to said water permeable device for supplying water from an external water supply to refill said water permeable device; and

a heater mounted outside the housing and surrounding the chamber;

wherein the water permeable device is elongate and is wound around the moisture and heat retaining material in a spiral manner along at least part of the length of the HME material body, whereby respiratory gasses contact the water permeable device.

17. The apparatus as claimed in claim 16, wherein the heater is removably mounted around the housing.

18. The apparatus as claimed in claim 16, including a temperature sensor for detecting the temperature of the housing, and a control unit connected to the heater and the temperature sensor for controlling the heater to heat the housing to a predetermined temperature.

19. A humidifier apparatus, comprising:

a housing having opposite first and second ends, a first port at the first end of the housing and a second port at the second end of the housing, and a chamber in the housing communicating with said first and second ports;

a body of heat moisture exchange (HME) material within the chamber for contact with respiratory gases flowing though the chamber between said ports;

a water permeable device within the chamber for adding humidity to respiratory gases, at least part of the water permeable device being located in the same region of the chamber as the HME material;

the housing having a water supply port connected to said water permeable device for supplying water from an external water supply to refill said water permeable device;

a heater mounted outside the housing and surrounding the chamber; and

the body of heat moisture exchange material comprising a generally is elongate and is wound around the moisture and heat retaining material in a spiral manner along at least part of the length of the HME material body, whereby respiratory gasses contact the water permeable device.

20. The apparatus as claimed in claim 19, wherein the elongate member comprises a plurality of hollow tubes wound together, each tube having a wall made of water permeable material.