Minimally invasive deployable cutting instrument

• US 7,429,264 B2
• Filed: 06/15/2004
• Issued: 09/30/2008
• Est. Priority Date: 06/15/2004
• Status: Expired due to Fees

• Current Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Original Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Inventors: Melkent, Anthony J., Lim, Roy
• Primary Examiner(s): Manahan; Todd E
• Assistant Examiner(s): SEVERSON, RYAN J
• Application Number:
  US10/868,153
• Publication Number:
  US 20050277971A1
• Time in Patent Office: 1,568 Days
• Field of Search: 606/167, 606/170, 606/80, 606/84, 606/159, 606/180, 606/185, 604/108, 604/109, 604/523, 303/46, 303/51, 301/52, 301/58, 301/69, 302/87, 303/04
• US Class Current: 606/159
• CPC Class Codes: A61B 17/1617 with mobile or detachable parts
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/320016 Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes A61B10/0233, A61B17/29, A61B17/3207 take precedence
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2090/08021 of the patient or his organs
• CPC Class Codes: A61B 2090/0811 for the position of a particular part of an instrument with respect to the rest of the instrument, e.g. position of the anvil of a stapling instrument

Abstract

Instruments and methods for cutting tissue are disclosed. The instruments include one or more cutting members movable from a reduced profile undeployed position for insertion to the operative site to a deployed position where the cutting members can be manipulated to cut tissue material at the operative site.

Claims

1. A cutting instrument, comprising:

a handle assembly;

an actuating assembly extending distally from said handle assembly along a longitudinal axis;

a cutting system operably coupled to said actuating assembly, said cutting system including a pair of cutting members mounted in a mounting portion and movable with said actuating assembly from an undeployed position to a deployed position by displacing said cutting members distally along said longitudinal axis, said pair of cutting members each including at least one cutting blade for removing tissue material upon rotation about said longitudinal axis when in said deployed position, wherein in said undeployed position said cutting blades are recessed in said mounting portion and in said deployed position said cutting members are moved away from one another by said actuating system transversely to said longitudinal axis while maintaining a parallel relation between said at least one cutting blade of said cutting members, wherein each of said cutting members includes;

a body portion extending along a longitudinal axis between a proximal end and a distal end, wherein said distal end of said body portion includes a tapered nose;

said cutting blade extends along one side of said body portion between said proximal end and said distal end and includes a sharp edge extending along said longitudinal axis that faces away from the cutting blade of the other of said cutting members; and

said body portion includes a distal passage positioned closer to said distal end than said proximal end and oriented transversely to said longitudinal axis of said body portion and a proximal passage oriented transversely to said longitudinal axis of said body portion and further comprising pins extending through each of said proximal and distal passages to mount said body portion to said mounting portion.

2. The instrument of claim 1, wherein each of said cutting blades is elongated and extends along substantially an entire length of said cutting member.

3. The instrument of claim 1, wherein:

said distal passage includes a distal end offset from said longitudinal axis of said body portion toward said cutting blade and a proximal end offset from said longitudinal axis of said body portion toward a side of said body opposite said cutting blade; and

said proximal passage includes a distal end offset from said longitudinal axis toward said cutting blade and a proximal end offset from said longitudinal axis toward a side of said body opposite said cutting blade.

4. The instrument of claim 3, wherein said body portion includes a slot orthogonally oriented to said longitudinal axis of said body portion and located proximally of said proximal passage of said body portion.

5. The instrument of claim 4, wherein said actuating assembly includes:

a mounting member including said mounting portion at a distal end thereof; and

an actuating member movable relative to said mounting member and coupled to said pair of cutting members, said actuating member being axially movable from a first position wherein said cutting members are in said undeployed position to a second position wherein said cutting members are in said deployed position.

6. The instrument of claim 5, wherein:

said actuating member includes a shaft and a coupling assembly at a distal end of said shaft in said mounting portion, said coupling assembly including a linkage pin;

said mounting member includes a shaft defining a bore movably receiving said actuating member therein, said mounting portion including;

a first flange member and a second flange member spaced from said first flange member, said cutting members being positioned between said first and second flange members;

a distal guide pin extending between said first and second flange members; and

a proximal guide pin extending between said first and second flange members, wherein said distal guide pin extends through said distal passages of said body portions, said proximal guide pin extends through said proximal passages of said body portions, and said linkage pin extends through said proximal slots of said body portions for axial movement with said actuating assembly to move said cutting members along said proximal and distal guide pins between said deployed and undeployed positions.

7. The instrument of claim 6, wherein said coupling assembly includes a drive member and a pair of linkage plates extending distally from opposite sides of said drive member, said linkage plates being movably received in side openings of said flange members, said linkage pin extending between said linkage plates distally of said drive member.

8. The instrument of claim 1, wherein each of said distal ends of said cutting blades extends distally beyond a distal end of the mounting portion when the cutting members are in the deployed position.

9. The instrument of claim 1, wherein each of said cutting members includes:

a body portion extending along a longitudinal axis between a proximal end and a distal end; and

a slot adjacent said cutting blade, said slot extending along said longitudinal axis of said body portion and between opposite sidewalls of said body portion between said proximal and distal ends thereof.

10. The instrument of claim 1, wherein in said undeployed position said noses are substantially aligned with one another along a longitudinal axis of the cutting instrument and in said deployed position each of said noses are advanced distally and offset from one another on opposite sides of said longitudinal axis.

11. The instrument of claim 1, wherein said cutting members are moved simultaneously between the undeployed position and to deployed position.

12. The instrument of claim 1, wherein said cutting members are moved in a direction opposite one another when moved from the undeployed position to the deployed position.

13. A cutting instrument, comprising:

a handle assembly;

an actuating assembly extending distally from said handle assembly along a longitudinal axis;

a cutting system operably coupled to said actuating assembly, said cutting system including a pair of cutting members mounted in a mounting portion and movable with said actuating assembly from an undeployed position to a deployed position by displacing said cutting members distally along said longitudinal axis, said pair of cutting members each including at least one cutting blade for removing tissue material upon rotation about said longitudinal axis when in said deployed position, wherein in said undeployed position said cutting blades are recessed in said mounting portion and in said deployed position said cutting members are moved away from one another by said actuating system transversely to said longitudinal axis while maintaining a parallel relation between said at least one cutting blade of said cutting members, wherein each of said cutting members includes;

a body portion extending along a longitudinal axis between a proximal end and a distal end; and

said body portion including a distal passage positioned closer to said distal end than said proximal end and oriented transversely to said longitudinal axis of said body portion and a proximal passage oriented transversely to said longitudinal axis of said body portion and further comprising pins extending through each of said proximal and distal passages to mount said body portion to said mounting portion.

14. The instrument of claim 13, wherein for each of said cutting members:

said distal passage includes a distal end offset from said longitudinal axis of said body portion toward said cutting blade and a proximal end opening along a side of said body portion opposite said cutting blade; and

said proximal passage includes a distal end offset from said longitudinal, axis of said body portion toward said cutting blade and a proximal end opening along a side of said body portion opposite said cutting blade.

15. The instrument of claim 14, wherein for each of said cutting members:

said body portion includes a slot orthogonally oriented to said longitudinal axis of said body portion and located proximally of said proximal passage, said slot opening along a side of said body portion opposite said cutting blade.

16. The instrument of claim 15, wherein said actuating assembly includes:

a mounting member including a distal mounting portion with a pair of flange members defining an opening therebetween, said cutting members being mounted to said flange members with proximal and distal guide pins extending between said flange members through said proximal and distal passages of said, cutting members; and

an actuating member coupled to said slot of said cutting members, said actuating member being movable relative to said mounting member from a first position wherein said cutting members are in said undeployed position to a second position wherein said cutting members are in said deployed position.

17. The instrument of claim 16, wherein:

said actuating member includes a shaft and a coupling assembly at a distal end of said shaft in said mounting portion, said coupling assembly including a pair of linkage plates movably received in side openings of said flange members and a linkage pin extending between linkage plates through said proximal slots of said cutting members.

18. A cutting instrument, comprising:

a handle assembly;

an actuating assembly extending distally from said handle assembly along a longitudinal axis, wherein said actuating assembly further includes a translation member in a receptacle defined by said coupling member, said actuating member being coupled to said translation member, said translation member being movable proximally and distally in said receptacle of said coupling member to move said actuating member proximally and distally in said bore of said mounting member and said handle assembly includes a sleeve having an inner threaded bore engaged with at least one threaded surface of said translation member, said sleeve being rotatable about said translation member to move said translation member axially between proximal and distal ends of said receptacle, wherein said mounting member includes a hub extending thereabout adjacent distal end of said sleeve, said hub defining a release member receptacle in communication with said bore; and

a cutting system operably coupled to said actuating assembly, said cutting system including a pair of cutting members mounted in a mounting portion and movable with said actuating assembly from an undeployed position to a deployed position, said pair of cutting members each including at least one cutting blade for removing tissue material upon rotation about said longitudinal axis when in said deployed position, wherein in said undeployed position said cutting blades are recessed in said mounting portion and in said deployed position said cutting members are moved away from one another by said actuating system transversely to said longitudinal axis while maintaining a parallel relation between said at least one cutting blade of said cutting members, wherein said actuating assembly includes an elongate actuating member axially and movably received in a bore of an elongate mounting member, said mounting member including said mounting portion at a distal end thereof and a proximal coupling member, said bore extending through said coupling member.

19. The instrument of claim 18, further comprising a release member movably captured in said receptacle, said release member including a passage through which said actuating member extends.

20. The instrument of claim 19, wherein said actuating member includes an enlarged proximal portion proximal of said release member passage, said enlarged proximal portion being sized to prevent passage of said enlarged proximal portion through said passage of said release member to limit distal movement of said actuating member along said longitudinal axis.

21. The instrument of claim 20, wherein said passage of said release member includes a second portion in communication with a first portion of said passage, said actuating member being received in said first portion and said release member being movable to align said second portion with said enlarged proximal portion of said actuating member, said second portion being sized to receive said enlarged proximal portion of said actuating member therethrough to allow said actuating member to be displaced distally along said longitudinal axis through said second portion to a release position, wherein in said release position said cutting members are removable from said mounting portion.

22. A cutting instrument, comprising:

a handle assembly including a rotatable sleeve and a proximal handle;

an actuating assembly extending distally from said handle assembly along a longitudinal axis, said actuating assembly including;

a proximal coupling member defining a receptacle;

a translation member non-rotatably received and axially moveable in said receptacle, said sleeve being positioned distally of said proximal handle and threadingly engaged and rotatable about said translation member to axially translate said translation member in said receptacle;

an actuating member coupled to said translation member and axially movable therewith, wherein said actuating assembly includes a mounting member and said actuating member extends through a bore of said mounting member, said mounting member including said mounting portion at a distal end thereof and said coupling member at a proximal end thereof, said mounting member further including a hub extending thereabout distally of said coupling member, said hub defining a release member receptacle in communication with said bore; and

a cutting system operably coupled with a distal end of said actuating member, said cutting system including a pair of cutting members mounted in a mounting portion and movable with said actuating assembly from an undeployed position to a deployed position, said pair of cutting members each including at least one cutting blade for removing tissue material upon rotation about said longitudinal axis when in said deployed position.

23. The instrument of claim 22, wherein in said undeployed position said cutting blades are recessed in said mounting portion and in said deployed position said cutting members are moved simultaneously along and transversely to said longitudinal axis by said actuating system to position said cutting blades outside said mounting portion with said cutting blades providing a sharp edge extending along said longitudinal axis and said sharp edges face away from one another.

24. The instrument of claim 22, wherein said cutting blades are moved in parallel relation to one another between said undeployed and deployed positions, wherein said cutting blades include sharp edges that extend along said longitudinal axis and said sharp edges face in opposite directions from one another.

25. The instrument of claim 22, wherein said sleeve includes an inner threaded bore engaged with at least one threaded surface of said translation member.

26. The instrument of claim 22, further comprising a release member movably captured in said receptacle, said release member includes a passage through which said actuating member extends.

27. The instrument of claim 26, wherein said actuating member includes an enlarged proximal portion proximal of said release member passage, said enlarged proximal portion being sized to prevent passage of said enlarged proximal portion through said passage of said release member to limit distal movement of said actuating member along said longitudinal axis.

28. The instrument of claim 27, wherein said passage of said release member includes a second portion in communication with a first portion of said passage, said actuating member being normally received in said first portion and said release member being movable to align said second portion with said enlarged proximal portion of said actuating member, said second portion being sized to receive said enlarged proximal portion of said actuating member therethrough to allow said actuating member to be displaced distally along said longitudinal axis through said second portion to a release position, wherein in said release position said cutting members are removable from said mounting portion.

29. A cutting instrument, comprising:

a handle assembly including a rotatable sleeve and a proximal handle;

an actuating assembly extending distally from said handle assembly along a longitudinal axis, said actuating assembly including;

a mounting member with a mounting portion at a distal end thereof and a hub at a proximal end thereof, said mounting member including a bore extending therethrough, wherein said hub defines a release member receptacle in communication with said bore of said mounting member;

an actuating member extending through said bore and being coupled to said sleeve distally of said proximal handle, said actuating member being axially movable in said bore relative to said mounting member in response to rotation of said sleeve about said longitudinal axis; and

a cutting system operably coupled at a distal end of said actuating member, said cutting system including a pair of cutting members mounted in said mounting portion and movable with said actuating assembly from an undeployed position to any one of a plurality of deployed positions, each of said deployed positions defining a height between cutting blades of said cutting members, said cutting blades operable to remove tissue material upon rotation about said longitudinal axis when in said deployed position, wherein one of said sleeve and said hub includes indicia indicating said height based upon a rotational position of said sleeve relative to said hub.

30. The instrument of claim 29, wherein in said undeployed position said cutting blades are recessed in said mounting portion and in said deployed position said cutting members are moved simultaneously along and transversely to said longitudinal axis by said actuating system to position said cutting blades outside said mounting portion.

31. The instrument of claim 29, wherein said cutting blades are moved in parallel relation to one another between said undeployed and deployed positions.

32. The instrument of claim 29, wherein said mounting member includes a coupling member extending proximally from said hub, said coupling member defining a receptacle and further comprising a translation member in said receptacle coupled to said actuating member.

33. The instrument of claim 32, wherein said sleeve includes an inner threaded bore engaged with at least one threaded surface of said translation member, said translation member being axially movable in said receptacle upon rotation of said sleeve thereby axially moving said actuating member relative to said mounting member.

34. The instrument of claim 29, further comprising a release member movably captured in said receptacle, said release member includes a passage through which said actuating member extends.

35. The instrument of claim 34, wherein said actuating member includes an enlarged proximal portion proximal of said release member passage, said enlarged proximal portion being sized to prevent passage of said enlarged proximal portion through said passage of said release member to limit distal movement of said actuating member along said longitudinal axis.

36. The instrument of claim 35, wherein said passage of said release member includes a second portion in communication with a first portion of said passage, said actuating member being normally received in said first portion and said release member being movable to align said second portion with said enlarged proximal portion of said actuating member, said second portion being sized to receive said enlarged proximal portion of said actuating member therethrough to allow said actuating member to be displaced distally along said longitudinal axis through said second portion to a release position, wherein in said release position said cutting members are removable from said mounting portion.