Fluid flow measurement using optical fibres

• US 7,430,903 B2
• Filed: 03/22/2004
• Issued: 10/07/2008
• Est. Priority Date: 04/23/2003
• Status: Expired due to Fees

• Current Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Original Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Inventors: Ramos, Rogerio
• Primary Examiner(s): Williams; Hezron E.
• Assistant Examiner(s): West; Paul M
• Application Number:
  US10/554,117
• Publication Number:
  US 20060214098A1
• Time in Patent Office: 1,660 Days
• Field of Search: 731/523.3, 732/041.7, 732/042.3
• US Class Current: 73/204.11
• CPC Class Codes: E21B 47/09 Locating or determining the position of objects in boreholes or wells , e.g. the position of an extending arm; Identifying the free or blocked portions of pipes
• CPC Class Codes: E21B 47/103 using thermal measurements
• CPC Class Codes: G01F 1/6884 making use of temperature dependence of optical properties
• CPC Class Codes: G01K 11/32 using changes in transmittance, scattering or luminescence in optical fibres
• CPC Class Codes: G01P 5/10 by measuring thermal variables

Abstract

A method of monitoring fluid flow uses an optical fiber having a heatable coating. The fiber is disposed within flowing fluid, and the heatable coating heated so that heat is transferred from the coating to the fluid. Optical measurements of the temperature of the heatable coating are made, where the temperature of the heatable coating depends on the flow velocity of the flowing fluid, and the temperature measurement is used to derive information about the flow. The coating may be an electrically resistive layer on the outer surface of the fiber, that is heated by passing electric current through it. This allows distributed flow measurements to be made. Alternatively, discrete measurements can be made if the coating is provided as a thin film layer on an end facet of the fiber. The coating is heated by directing light at a wavelength absorbed by the thin film material along the fiber.

Claims

1. A method of monitoring fluid flow comprising:

providing an optical fibre having a heatable coating comprising optically absorbing material, the heatable coating provided as a layer around the outer surface of the optical fibre extending axially along the optical fibre;

disposing the optical fibre so that the heatable coating is in thermal contact with flowing fluid;

heating the heatable coating, by exposing the heatable coating to light at a wavelength that is absorbed by the optically absorbing material, so that heat is transferred from the coating to the fluid;

launching light into the optical fibre;

detecting light from the optical fibre;

processing the detected light to obtain information indicative of the temperature of the heatable coating, where the temperature of the heatable coating depends on the flow; and

using the information indicative of the temperature of the heatable coating to derive information about the flow.

2. A method according to claim 1, in which the temperature of the heatable coating depends on the rate of flow or flow velocity, and the information indicative of the temperature of the heatable coating is used to derive information about the rate of flow or flow velocity.

3. A method according to claim 1, in which the temperature of the heatable coating depends on the type of fluid, and the information indicative of the temperature of the heatable coating is used to derive information about the type of fluid.

4. A method according to claim 1, in which the heatable coating comprises electrically resistive material, and the heatable coating is heated by passing electric current through the coating.

5. A method according to claim 4, in which the optical fibre is further provided with an electrically insulating coating covering the heatable coating.

6. A method according to claim 1, in which the heatable coating is exposed by injecting light at a wavelength that is absorbed by the optically absorbing material into cladding of the optical fibre.

7. A method according to any one of claims 1 to 2, in which the launching light, detecting light and processing the detected light comprises operating the optical fibre as a distributed temperature sensor.

8. A method according to claim 7, comprising using the information indicative of the temperature of the heatable coating to derive information about the composition of the fluid.

9. A method according to claim 8, in which the information about the composition of the fluid includes at least one of the oil content, the gas content and the water content of fluid flowing in an oil well.

10. A method according to claim 7, in which the using the information indicative of the temperature of the heatable coating to derive information about the flow comprises identifying changes in temperature along the length of the fibre, such a change indicating the location of a change in the flow of the fluid.

11. A method of monitoring fluid flow comprising:

providing an optical fibre having a heatable coating;

disposing the optical fibre so that the heatable coating is in thermal contact with flowing fluid;

heating the heatable coating so that heat is transferred from the coating to the fluid;

launching light into the optical fibre;

detecting light from the optical fibre;

processing the detected light to obtain information indicative of the temperature of the heatable coating, where the temperature of the heatable coating depends on the flow;

using the information indicative of the temperature of the heatable coating to derive information about the flow,

wherein the launching light, detecting light and processing light comprises operating the optical fibre as a distributed temperature sensor, and the using the information indicative of the temperature of the heatable coating to derive information about the flow comprises identifying changes in temperature along the length of the fibre, such a change indicating the location of a change in the flow of the fluid.

12. A method according to claim 11, in which the identifying changes in temperature comprises locating positions of inflow or outflow of fluid in the vicinity of the optical fibre.

13. A method according to claim 12, in which the monitoring fluid flow comprises locating leaks, in which:

the optical fibre is disposed within a leaking pipe; and

the method further comprises, before heating the heatable coating;

allowing fluid to flow into the pipe; and

any change identified is an increase in temperature with respect to the direction of fluid flow, caused by a decreased flow of the fluid after the position of a leak.

14. A method according to claim 11, in which the identifying changes in temperature comprises locating positions of any constrictions in flow.

15. A method according to claim 11, in which the heatable coating is provided on a distal end facet of the optical fibre.

16. A method according to claim 15, in which the heatable coating comprises optically absorbing material, and the heatable coating is heated by exposing the heatable coating to light at a wavelength that is absorbed by the optically absorbing material.

17. A method according to claim 16, in which the heatable coating is exposed by injecting light at a wavelength that is absorbed by the optically absorbing material into a proximal end of the optical fibre.

18. A method according to any one of claims 15 to 17, in which launching light into the optical fibre comprises launching the light into the proximal end of the optical fibre, the light having a wavelength such that it is reflected from the heatable coating.

19. A method according to claim 18, in which the processing the detected light comprises measuring the amount of detected light reflected from the heatable coating and using this information to obtain information relating to the temperature of the heatable coating.

20. A method according to claim 18, in which the processing the detected light comprises measuring the amount of detected light reflected from the heatable coating and using this to obtain information relating to the optical thickness of the heatable coating, where the optical thickness of the heatable coating depends on its temperature.

21. A method according to claim 11, in which the heatable coating is provided as a single layer.

22. A method according to claim 11, in which the heatable coating is provided as two layers, one layer being optically absorptive and one layer being optically dependent on temperature.

23. A method according to claim 11, in which the optical fibre is disposed within a well bore.

24. Apparatus for monitoring fluid flow, comprising:

an optical fibre having a heatable coating for disposing in thermal contact with flowing fluid, the heatable coating comprising optically absorbing material and provided as a layer around the outer surface of the optical fibre extending axially along the optical fibre;

an optical power source operable to heat the heatable coating, by exposing the heatable coating to light at a wavelength that is absorbed by the optically absorbing material, so that heat is transferred from the coating to the fluid;

an optical source operable to generate light and launch the light into the optical fibre;

a photodetector operable to detect light from the optical fibre; and

a processor operable to process the detected light to obtain information indicative of the temperature of the heatable coating, where the temperature of the heatable coating depends on the flow.

25. Apparatus according to claim 24, in which the processor is further operable to derive information about the flow from the information indicative of the temperature of the heatable coating.

26. Apparatus according to claim 25, in which the temperature of the heatable coating depends on the rate of flow or flow velocity, and the processor is operable to derive information about the rate of flow or flow velocity from the information indicative of the temperature of the heatable coating.

27. Apparatus according to claim 25, in which the temperature of the heatable coating depends on the type of fluid, and the processor is operable to derive information about the type of fluid from the information indicative of the temperature of the heatable coating.

28. Apparatus according to claim 24, in which the heatable coating comprises electrically resistive material, and the power source is an electrical power source operable to heat the heatable coating by passing electric current through the coating.

29. Apparatus according to claim 28, in which the optical fibre is further provided with an electrically insulating coating covering the heatable coating.

30. Apparatus according to claim 24, in which the optical power source is operable to inject light at a wavelength that is absorbed by the optically absorbing material into cladding of the optical fibre.

31. Apparatus according to claim 24, in which the optical source, the photodetector and the processor are operable to enable operation of the optical fibre as a distributed temperature sensor.

32. Apparatus according to claim 31, in which the processor is operable to derive information about the composition of the fluid from the information indicative of the temperature of the heatable coating.

33. Apparatus according to claim 32, in which the information about the composition of the fluid includes at least one of the oil content, the gas content and the water content of fluid flowing in an oil well.

34. Apparatus according to any one of claims 31 to 33, in which the processor is further operable to use the information indicative of the temperature of the heatable coating to derive information about the flow by identifying changes in temperature along the length of the fibre, such a change indicating the location of a change in the flow of the fluid.

47. Apparatus according to any one of claims 24 and 35, wherein the optical fibre is deployed within a well bore.

35. Apparatus for monitoring fluid flow, comprising:

an optical fibre having a heatable coating for disposing in thermal contact with flowing fluid;

a power source operable to heat the heatable coating so that heat is transferred from the coating to the fluid;

an optical source operable to generate light and launch the light into the optical fibre;

a photodetector operable to detect light from the optical fibre; and

a processor operable to process the detected light to obtain information indicative of the temperature of the heatable coating, where the temperature of the heatable coating depends on the flow,

wherein the optical source, the photodetector and the processor are operable to enable operation of the optical fibre as a distributed temperature sensor, and the processor is further operable to use the information indicative of the temperature of the heatable coating to derive information about the flow by identifying changes in temperature along the length of the fibre, such a change indicating the location of a change in the flow of the fluid.

36. Apparatus according to claim 35, in which the identifying changes in temperatures comprises locating positions of inflow or outflow of fluid in the vicinity of the optical fibre.

37. Apparatus according to claim 36, and operable to locate leaks, in which:

the flowing fluid flows within a leaking pipe; and

the apparatus further comprises;

a pump operable to pump fluid into the pipe; and

the processor is further operable to identify any change increase in temperature with respect to the direction of fluid flow, caused by a decreased flow of the fluid after the position of a leak.

38. Apparatus according to claim 35, in which the identifying changes in temperature comprises locating positions of any constrictions in flow.

39. Apparatus according to any one of claims 35 to 38, in which the heatable coating is provided on an end facet at a distal end of the optical fibre.

40. Apparatus according to claim 39, in which the heatable coating comprises optically absorbing material, and power source is an optical power source operable to heat the heatable coating by exposing the heatable coating to light at a wavelength that is absorbed by the optically absorbing material.

41. Apparatus according to claim 40, in which the optical power source is operable to inject light at a wavelength that is absorbed by the optically absorbing material into a proximal end of the optical fibre.

42. Apparatus according to claim 39, in which the optical source is operable to launch light having a wavelength such that it is reflected from the heatable coating into a proximal end of the optical fibre.

43. Apparatus according to claim 42, in which the processor is operable to measure the amount of detected light reflected from the heatable coating and use this to obtain information relating to the temperature of the heatable coating.

44. Apparatus according to claim 42, in which the processor is operable to measure the amount of detected light reflected from the heatable coating and use this to obtain information relating to the optical thickness of the heatable coating, where the optical thickness of the heatable coating depends on its temperature.

45. Apparatus according to claim 39, in which the heatable coating is provided as a single layer.

46. Apparatus according to claim 39, in which the heatable coating is provided as two layers, one layer being optically absorptive and one layer being optically dependent on temperature.

48. A method of monitoring fluid flow in an oil well, comprising:

providing an optical fibre having a heatable coating provided as a layer around the outer surface of the optical fibre extending axially along the optical fibre;

deploying the optical fibre downhole in an oil well such that the heatable coating is in thermal contact with flowing fluid;

heating the heatable coating so that heat is transferred from the coating to the fluid;

launching light into the optical fibre;

detecting light from the optical fibre;

processing the detected light to obtain information indicative of the temperature of the heatable coating, where the temperature of the heatable coating depends on the flow; and

using the information indicative of the temperature of the heatable coating to derive information about the flow,

wherein the launching light, detecting light and processing the detected light are performed so as to obtain the information indicative of the temperature of the heatable coating in the form of a distributed temperature profile over the length of the optical fibre.

49. A method according to claim 48, in which the using the information indicative of the temperature of the heatable coating to derive information about the flow comprises identifying changes in temperature with depth within the well bore, such a change indicating the location of a change in the flow of the fluid.

50. A method according to claim 49, in which the identifying changes in temperature comprises locating any constriction in the flow that causes an increase in the flow of the fluid.

51. A method according to claim 50, in which the locating any constriction in the flow comprises locating any deposit of scale within the well bore.

52. A method according to any one of claims 48 and 49 to 51, and further comprising using the information indicative of the temperature of the heatable coating to derive information about the composition of the fluid.

53. A method according to claim 52, in which the information about the composition of the fluid includes at least one of the oil content, the gas content and the water content of the fluid.

54. A method of detecting scale within a well bore, comprising:

providing an optical fibre having a heatable coating;

deploying the optical fibre downhole within a well bore so that the heatable coating is in thermal contact with fluid flowing within the well bore;

heating the heatable coating so that heat is transferred from the coating to the fluid;

launching light into the optical fibre;

detecting light from the optical fibre;

processing the detected light to obtain information indicative of any variation in temperature of the heatable coating with depth within the well bore, where the temperature of the heatable coating depends on the flow of the fluid;

monitoring the temperature information for any changes in temperature of the heatable coating with depth within the well bore; and

identifying any change in temperature with a change in fluid flow within the well bore caused by scale deposition at that depth.