Barium titanate and production and process thereof

• US 7,431,911 B2
• Filed: 07/03/2002
• Issued: 10/07/2008
• Est. Priority Date: 07/04/2001
• Status: Expired due to Term

• Current Assignee: Showa Denko KK (Resonac Holdings Corp.)
• Original Assignee: Showa Denko KK (Resonac Holdings Corp.)
• Inventors: Shirakawa, Akihiko, Yokouchi, Hitoshi
• Primary Examiner(s): BOS, STEVEN J
• Application Number:
  US10/189,371
• Publication Number:
  US 20030044347A1
• Time in Patent Office: 2,288 Days
• Field of Search: 423/598, 501/137, 428/210, 361/311, 361/312, 361/321.1
• US Class Current: 423/598
• CPC Class Codes: C01G 23/006 Alkaline earth titanates
• CPC Class Codes: C01P 2002/34 perovskite-type (ABO3)
• CPC Class Codes: C01P 2002/77 by unit-cell parameters, atom positions or structure diagrams
• CPC Class Codes: C01P 2006/12 Surface area
• CPC Class Codes: C01P 2006/40 Electric properties
• CPC Class Codes: C04B 2235/3215 Barium oxides or oxide-forming salts thereof
• CPC Class Codes: C04B 2235/44 Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
• CPC Class Codes: C04B 2235/5409 expressed by specific surface values
• CPC Class Codes: C04B 2235/761 Unit-cell parameters, e.g. lattice constants
• CPC Class Codes: C04B 35/4682 based on BaTiO3 perovskite phase
• CPC Class Codes: C04B 35/63 using additives specially adapted for forming the products , e.g.. binder binders
• CPC Class Codes: H01G 4/1227 based on alkaline earth titanates

Abstract

The present invention provides a barium titanate having a small particle size, containing small amounts of unwanted impurities, and exhibiting excellent electric characteristics, which can be employed for forming a dielectric ceramic thin film required for a small-sized capacitor which enables production of a small-sized electronic apparatus; and a process for producing the barium titanate. When a titanium oxide sol is reacted with a barium compound in an alkaline solution containing a basic compound, the basic compound is removed in the form of gas after completion of reaction, and the resultant reaction mixture is fired, a barium titanate having a large BET specific surface area and a high tetragonality content is produced.

Claims

1. A barium titanate comprising at least one element selected from the group consisting of Sn, Zr, Ca, Sr, Pb, La, Ce, Mg, Bi, Ni, Al, Si, Zn, B, Nb, W, Mn, Fe, Cu, and Dy, said at least one element being in an amount of less than about 5 mol %, inclusive of 0 mol %, on the basis of the entirety of BaTiO3,

wherein BET specific surface area x, unit:

m²/g, and the ratio y of the c-axis length, unit;

nm, of a crystal unit lattice to the a-axis length, unit;

nm, of the crystal unit lattice as measured by means of a Rietveld method satisfy one of the following two relations (1) and (2);

(1) y≧

1.01−

(8.8)(10<sup>−

6</sup>)(x³), wherein x is greater than about 0.1 and not more than 9.7

(2) y≧

1.003 and x>

9.7.

2. A barium titanate according to claim 1, which is in the form of powder.

3. A process for producing a barium titanate as recited in claim 1, comprising reacting a titanium oxide sol with a barium compound in an alkaline solution containing a basic compound, the process comprising a step of reacting the titanium oxide sol with the barium compound while the concentration of a carbonate group contained in the resultant reaction mixture is maintained at about 500 mass ppm or less as reduced to CO₂;

a step of removing the basic compound in the form of gas after completion of reaction; and

a step of firing the resultant reaction mixture.

4. A process for producing a barium titanate according to claim 3, wherein the titanium oxide sol is produced through hydrolysis of a titanium compound under acidic conditions.

5. A process for producing a barium titanate according to claim 3, wherein the titanium oxide sol contains brookite-type crystals.

6. A process for producing a barium titanate according to claim 3, wherein the basic compound is a substance which can be gasified through evaporation, sublimation, and/or thermal decomposition at a temperature at which firing is performed or lower and at atmospheric pressure or reduced pressure.

7. A process for producing a barium titanate according to claim 6, wherein the basic compound is an organic base.

8. A process for producing a barium titanate according to claim 3, wherein the alkaline solution has a pH of at least about 11.

9. A process for producing a barium titanate according to claim 3, wherein the step of removing the basic compound in the form of gas is carried out at a temperature falling within a range of room temperature to a temperature at which firing is performed and at atmospheric pressure or reduced pressure.

10. A process for producing a barium titanate according to claim 3, wherein the firing step includes the step of removing the basic compound in the form of gas.

11. A process for producing a barium titanate according to claim 3, wherein the firing step is carried out at about 300 to about 1,200°

C.

12. A process for producing a barium titanate according to claim 3, wherein the reaction mixture of the titanium oxide sol and the barium compound contains a compound of at least one element selected from the group consisting of Sn, Zr, Ca, Sr, Pb, La, Ce, Mg, Bi, Ni, Al, Si, Zn, B, Nb, W, Mn, Fe, Cu, and Dy.

13. A dielectric ceramic comprising a barium titanate as recited in claim 1.

14. A dielectric ceramic comprising a barium titanate as recited in claim 2.

15. A capacitor comprising a dielectric ceramic as recited in claim 13.

16. A capacitor comprising a dielectric ceramic as recited in claim 14.