Ink composition, recording method and recording images using the same, as well as ink set and ink head

• US 7,432,315 B2
• Filed: 09/22/2003
• Issued: 10/07/2008
• Est. Priority Date: 09/18/2002
• Status: Expired due to Fees

• Current Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Original Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Inventors: Kamoto, Takanori, Morimoto, Kiyobumi, Nakatsu, Hiromi, Kinomoto, Masanori
• Primary Examiner(s): Cain; Edward J
• Application Number:
  US10/664,895
• Publication Number:
  US 20040059020A1
• Time in Patent Office: 1,842 Days
• Field of Search: 523/160, 523/161
• US Class Current: 523/160
• CPC Class Codes: C09D 11/30 Inkjet printing inks
• CPC Class Codes: C09D 11/40 Ink-sets specially adapted for multi-colour inkjet printing

Abstract

An ink composition is prepared by incorporating water, a colorant and a polyester resin in which a polybasic carboxylic acid ingredient contains an aromatic dicarboxylic acid having a metal sulfonate group. The ink composition is stored in an ink tank of an ink head, the ink composition is supplied from the ink tank into an ink chamber having a discharge port, a voltage is applied to partition wall portions formed of a piezoelectric material, a pressure is applied to the ink composition contained in the ink chamber by the partition wall portions and liquid droplets of the ink composition are discharged from the discharge port and deposited on a recording material thereby recording images.

Claims

1. An ink composition comprising:

water;

a colorant containing a pigment;

a nonionic surfactant, the content of the nonionic surfactant being at a critical micelle concentration or more; and

a polyester resin containing a polybasic carboxylic acid ingredient and a polyhydric alcohol ingredient,

the polybasic carboxylic acid ingredient containing three or more dicarboxylic acids which include at least sodium 5-sulfoisophthalate and aromatic dicarboxylic acid not having a metal sulfonate group, wherein a ratio of the aromatic dicarboxylic acid having a metal sulfonate group contained in the polybasic carboxylic acid ingredient is 0.5 mol % or more and 3.5 mol % or less, and

wherein the polyester resin has a number average molecular weight within a range of from 5,000 to 50,000, and the polyester resin has a glass transition point Tg within a range of from −

20°

C. to 70°

C.

2. The ink composition of claim 1, wherein the polyhydric alcohol ingredient contains at least one glycol selected from the group consisting of aliphatic glycols and cycloaliphatic glycols.

3. The ink composition of claim 1, wherein electroconductivity of the water is 250 μ

S/cm or less.

4. The ink composition of claim 1, wherein the pigment has a hydrophilic group.

5. The ink composition of claim 4, wherein the hydrophilic group is at least one of carboxyl group and sulfonic group.

6. The ink composition of claim 1, wherein the ink composition further comprises a water-soluble organic solvent having a vapor pressure lower than that of the water.

7. The ink composition of claim 6, wherein the water-soluble organic solvent contains glycol ethers and/or polyhydric alcohols.

8. The ink composition of claim 1, wherein the pigment contains at least one pigment selected from the group consisting of C.I. pigment blue 15:

3 and C.I. pigment blue 15;

4.

9. The ink composition of claim 1, wherein the pigment contains at least one selected from the group consisting of C.I. pigment red 122, C.I. pigment red 209 and C.I. pigment violet 19.

10. The ink composition of claim 1, wherein the pigment contains at least one selected from the group consisting of C.I. pigment yellow 74, C.I. pigment yellow 138, C.I. pigment yellow 150 and C.I. pigment yellow 180.

11. The ink composition of claim 1, wherein the pigment contains a carbon black.

12. A recording method of recording images comprising:

depositing an ink composition of claim 1 on a recording material.

13. A recording method of recording images comprising:

discharging liquid droplets of an ink composition by applying a pressure to the ink composition; and

depositing the liquid droplets on a recording material,

wherein for the ink composition is used the ink composition of claim 1.

14. A recording method of recording images comprising:

depositing at least ink compositions (i), (ii) and (iii) on a recording material, said ink compositions (i), (ii) and (iii) each being a composition according to claim 1;

(i) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment blue 15;

3 and C.I. pigment blue 15;

4;

(ii) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment red 122, C.I. pigment red 209, and C.I. pigment violet 19; and

(iii) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment yellow 74, C.I. pigment yellow 138, C.I. pigment yellow 150 and C.I. pigment yellow 180.

15. A recording method of recording images comprising:

discharging liquid droplets of at least ink compositions (i), (ii) and (iii) by applying a pressure to the ink compositions; and

depositing the liquid droplets on a recording material,

said ink compositions (i), (ii) and (iii) each being a composition according to claim 1;

(i) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment blue 15;

3, and C.I. pigment blue 15;

4;

(ii) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment red 122, C.I. pigment red 209, and C.I. pigment violet 19; and

(iii) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment yellow 74, C.I. pigment yellow 138, C.I. pigment yellow 150 and C.I. pigment yellow 180.

16. A recording method of recording images comprising:

depositing at least ink compositions (i), (ii), (iii) and (iv) on a recording material;

said ink compositions (i), (ii), (iii) and (iv), each being a composition according to claim 1;

(i) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment blue 15;

3, and C.I. pigment blue 15;

4;

(ii) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment red 122, C.I. pigment red 209, and C.I. pigment violet 19;

(iii) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment yellow 74, C.I. pigment yellow 138, C.I. pigment yellow 150, and C.I. pigment yellow 180; and

(iv) wherein the colorant contains carbon black.

17. A recording method of recording images comprising:

discharging liquid droplets of at least ink compositions (i), (ii), (iii) and (iv) by applying a pressure to the ink compositions, and

depositing the liquid droplets on a recording material,

said ink compositions (i), (ii), (iii) and (iv) each being a composition according to claim 1;

(i) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment blue 15;

3, and C.I. pigment blue 15;

4;

(ii) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment red 122, C.I. pigment red 209, and C.I. pigment violet 19;

(iii) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment yellow 74, C.I. pigment yellow 138, C.I. pigment yellow 150, and C.I. pigment yellow 180; and

(iv) wherein the colorant contains a carbon black.

18. A recorded image recorded by the recording method of claim 12.

19. A recorded image recorded by the recording method of claim 13.

20. An ink set comprising the following ink compositions (i), (ii) and (iii), each being a composition according to claim 1:

(i) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment blue 15;

3 and C.I. pigment blue 15;

4,

(ii) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment red 122, C.I. pigment red 209 and C.I. pigment violet 19, and

(iii) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment yellow 74, C.I. pigment yellow 138, C.I. pigment yellow 150 and C.I. pigment yellow 180.

21. An ink set comprising the following ink compositions (i), (ii), (iii) and (iv), each being a composition according to claim 1:

(i) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment blue 15;

3 and C.I. pigment blue 15;

4,

(ii) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment red 122, C.I. pigment red 209 and C.I. pigment violet 19,

(iii) wherein the colorant contains at least one pigment selected from the group consisting of C.I. pigment yellow 74, C.I. pigment yellow 138, C.I. pigment yellow 150 and C.I. pigment yellow 180, and

(iv) wherein the colorant contains a carbon black.

22. An ink head comprising:

an ink tank storing the ink composition of claim 1;

an ink chamber having a discharge port for discharging liquid droplets of the ink composition, the ink chamber being supplied with the ink composition from the ink tank;

a piezoelectric element disposed to at least a portion of the ink chamber, for applying a pressure to the ink composition contained in the ink chamber, the piezoelectric element generating distortion in response to a voltage applied thereto, and

an electrode for applying the voltage to the piezoelectric element.

23. An ink head comprising:

an ink tank storing the ink composition of claim 1;

an ink chamber having a discharge port for discharging liquid droplets of the ink composition, the ink chamber being supplied with the ink composition from the ink tank;

a heat generation body disposed to at least a portion of the ink chamber, for heating the ink composition contained in the ink chamber to generate air bubbles and thereby applying a pressure to the ink composition, and

an electrode for applying a voltage to the heat generation body.

24. A recorded image recorded by depositing liquid droplets of the ink composition which are discharged by the ink head of claim 22, on a recording material.

25. A recorded image recorded by depositing liquid droplets of the ink composition which are discharged by the ink head of claim 23, on a recording material.

26. The ink composition of claim 1 wherein the nonionic surfactant is a compound selected from the group consisting of (I), (II), (III), (IV) and (V),

27. The ink composition of claim 1, wherein the three or more dicarboxylic acids further include another aromatic dicarboxylic acid not having a metal sulfonate group, aliphatic dicarboxylic acid, or cycloaliphatic dicarboxylic acid.