Dual circuit wall switch occupancy sensor and method of operating same

• US 7,432,690 B2
• Filed: 05/27/2005
• Issued: 10/07/2008
• Est. Priority Date: 05/27/2005
• Status: Active Grant

• Current Assignee: Hubbell Lighting Incorporated (Hubbell, Inc.)
• Original Assignee: Hubbell, Inc.
• Inventors: Williams, Jonathan D., Hartnagel, Thomas J., Konradi, Vadim, Blackman, Todd
• Primary Examiner(s): Laxton; Gary L
• Application Number:
  US11/138,084
• Publication Number:
  US 20060267566A1
• Time in Patent Office: 1,229 Days
• Field of Search: 323/266, 323/282, 323/284, 323/285, 323/288, 323/908, 323/222, 323/223, 323/225, 363/49, 363/80, 363/84, 363/89, 340/545.3, 340/554, 340/555, 340/565
• US Class Current: 323/266
• CPC Class Codes: H05B 47/11 by determining the brightness or colour temperature of ambient light
• CPC Class Codes: H05B 47/13 by using passive infrared detectors
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection
• CPC Class Codes: Y10S 323/908 Inrush current limiters

Abstract

A method and apparatus are provided for detecting occupancy in an area using multiple detection technologies (e.g., ultrasound and infrared sensing) to intelligently control switching of plural load circuits whereby one of the circuits is affected by photocell control. A programmable controller implements auto-on, manual-on, reversion to auto-on and override operations with respect to the separately controlled load circuits based on sensor outputs and user inputs. An improved power supply for an occupancy sensor and load control device employs a DC voltage derived from leakage AC voltage between line and ground to drive the sensors and other circuits, and a switching regulator with a switching cycle controlled by a pulse width modulated (PWM) subsystem of the apparatus, allowing synchronous, delayed or exclusive operation relative to the sensing technology such as the US transmitter.

Claims

1. A power supply for a load controller comprising:

a rectifier circuit having a first input terminal connected to the hot terminal of an AC power source, a second input terminal connected to one of ground and neutral, and a third output terminal and a fourth output terminal connected to a DC power rail and a DC return rail respectively;

a current limit circuit connected to said rectifier circuit comprising a current limiting device and a first capacitor, said current limiting device being configured to limit the corresponding one of leakage current to ground and leakage current to neutral, to a selected average level; and

a regulator, said first capacitor being connected across said regulator, said regulator comprising a DC power input, a control input for receiving a pulse signal, a DC power output connected to said DC power rail and operable to provide power to a DC load when said DC load is connected with one load terminal thereof to said DC power rail and another load terminal thereof to said DC return rail, a main switch and an energy storage device connected between said DC power input and said DC power rail, a control switch, and a shunt regulator connected between said DC power rail and one of ground and said DC return rail for clamping said DC power rail to provide a shunt regulated output for said regulator, said control switch controlling operation of said main switch to be selectively opened and closed in accordance with said pulse signal to attain a selected duty cycle that determines a voltage on said first capacitor when current out of said first capacitor is limited by said selected level of said current limit circuit, said energy storage device providing power to said DC power rail when said main switch is open until said energy storage device has depleted energy stored therein.

2. A power supply as claimed in claim 1, wherein said energy storage device is an inductor.

3. A power supply as claimed in claim 1, further comprising a shunt regulator between said DC power rail and one of ground and said DC return rail.

4. A power supply as claimed in claim 1, wherein said control switch is configured to receive said pulse signal following its generation by a microcontroller, and said power supply is operable to power the microcontroller when connected to said DC power rail.

5. A power supply as claimed in claim 4, further comprising a start up pulse generator circuit connected to said regulator and configured to supply initial microcontroller current.

6. A power supply as claimed in claim 5, further comprising a start up inhibit circuit connected to said start up pulse generator circuit and operable to prevent operation thereof once said pulse signal is generated by the microcontroller.

7. A power supply as claimed in claim 5, wherein operation of said start up pulse generator circuit is determined by a voltage on said first capacitor, an absence of said pulse signal generated by said microcontroller causing the voltage on said first capacitor to reach substantially close to the peak of a supply voltage of the AC power source and allowing for repeated operation of said start up pulse generator circuit, and the presence of said pulse signal generated by said microcontroller causing the voltage on said first capacitor to be limited to a substantially lower voltage based on the value of said shunt regulated output and a duty cycle of said pulse signal to prevent operation of said start up pulse generator circuit while said pulse signal is generated by the microcontroller.

8. A power supply as claimed in claim 1, wherein said regulator is a buck-type regulator.

9. A power supply as claimed in claim 1, wherein the said one of leakage current to ground and leakage current to neutral is limited to 0.50 milliamperes or less.

10. A power supply as claimed in claim 1, wherein said pulse signal is characterized by at least one of a selected fixed frequency, a selected fixed duty cycle, or a selected phase difference with respect to an occupancy sensor for controlling said load controller.

11. A power supply for a load controller comprising:

a rectifier circuit having a first input terminal connected to the hot terminal of an AC power source, a second input terminal connected to one of ground and neutral, and a third output terminal and a fourth output terminal connected to a DC power rail and a DC return rail respectively;

a current limit circuit connected to said rectifier circuit comprising a current limiting device and a first capacitor, said current limiting device being configured to limit the corresponding one of leakage current to ground and leakage current to neutral, to a selected average level; and

a regulator, said first capacitor being connected across said regulator, said regulator comprising a DC power input, a control input for receiving a pulse signal, a DC power output connected to said DC power rail and operable to provide power to a DC load when said DC load is connected with one load terminal thereof to said DC power rail and another load terminal thereof to a DC return, a main switch and an energy storage device connected between said DC power input and said DC power rail, and a control switch, said control switch controlling operation of said main switch to be selectively opened and closed in accordance with said pulse signal, said energy storage device providing power to said DC power rail when said main switch is open;

wherein said pulse signal is a periodic signal having cycles that comprises a first portion and a second portion in each cycle thereof, said main switch being operable to close and open in response to said first portion and said second portion, respectively, said main switch being operated and providing power to said DC power rail substantially synchronously with operation of an occupancy sensor for said load controller during said first portion of said pulse signal.

12. A power supply as claimed in claim 11, wherein said occupancy sensor comprises an ultrasonic sensor having a sender transducer for generating ultrasonic acoustic energy to begin a signal path, said control switch controlling switching of said main switch in accordance with said pulse signal to reduce interference of any noise from said power supply with said signal path of said ultrasonic sensor.

13. A power supply as claimed in claim 12, wherein said pulse signal is a periodic signal that repeats at the same frequency as said sender transducer of the ultrasonic sensor.

14. A power supply as claimed in claim 11, wherein a voltage on said first capacitor determined via a duty cycle of said main switch generated by controlling the opening and closing of said main switch in accordance with said pulse signal.

15. A power supply for a load controller comprising:

a rectifier circuit having a first input terminal connected to the hot terminal of an AC power source, a second input terminal connected to one of ground and neutral, and a third output terminal and a fourth output terminal connected to a DC power rail and a DC return rail respectively;

a current limit circuit connected to said rectifier circuit comprising a current limiting device and a first capacitor, said current limiting device being configured to limit the corresponding one of leakage current to ground and leakage current to neutral, to a selected average level; and

a regulator, said first capacitor being connected across said regulator, said regulator comprising a DC power input, a control input for receiving a pulse signal, a DC power output connected to said DC power rail and operable to provide power to a DC load when said DC load is connected with one load terminal thereof to said DC power rail and another load terminal thereof to a DC return, a main switch and an energy storage device connected between said DC power input and said DC power rail, and a control switch, said control switch controlling operation of said main switch to be selectively opened and closed in accordance with said pulse signal, said energy storage device providing power to said DC power rail when said main switch is open;

wherein said pulse signal is a periodic signal that comprises a first portion and a second portion in each cycle thereof, said main switch being operable to close and open in response to said first portion and said second portion, respectively, said first portion of said pulse signal being generated at a selected phase difference with respect to operation of an occupancy sensor for controlling said load controller.

16. A power supply as claimed in claim 15, wherein said occupancy sensor is an active ultrasonic occupancy sensor.

17. A method of supplying power to an occupancy-based load controller comprising the steps of:

applying power to a current limiting circuit, the current limiting circuit being configured to limit one of leakage to ground current and leakage to neutral current to a selected level;

accumulating charge in a capacitance circuit disposed at an output of the current limiting circuit;

selectively controlling discharge of the capacitance circuit into a power rail for powering a load connected between the power rail and ground;

providing a shunt regulator across the power rail and ground; and

receiving a pulse signal;

wherein said selectively controlling step comprises controlling a duty cycle of a switch by selective controlling the opening and closing of said switch in accordance with said pulse signal to determine voltage on said capacitance circuit when current out of said first capacitor is limited by said selected level of said current limiting circuit.

18. A method as claimed in claim 17, wherein said pulse signal is periodic and comprises cycles each having the first portion and the second portion therein, and said selectively controlling step comprises the step of switching current to the power rail on and off with the occurrence of each said first portion and second portion, respectively.

19. A method as claimed in claim 17, wherein said pulse signal is characterized by at least one of a selected fixed frequency, a selected fixed duty cycle, or a selected phase difference with respect to an occupancy sensor for controlling said load controller.

20. A method of supplying power to an occupancy-based load controller comprising the steps of:

applying power to a current limiting circuit, the current limiting circuit being configured to limit one of leakage to ground current and leakage to neutral current to a selected level;

accumulating charge in a capacitance circuit disposed at an output of the current limiting circuit;

selectively controlling discharge of the capacitance circuit into a power rail for powering a load connected between the power rail and ground; and

receiving a pulse signal;

wherein said selectively controlling step comprises providing current discharged from the capacitance circuit to the power rail during a first portion of the pulse signal and interrupting the supply of current discharged from the capacitance circuit to the power rail during a second portion of the pulse signal;

wherein said pulse signal is periodic and comprises cycles each having the first portion and the second portion therein, and said selectively controlling step comprises the step of switching current to the power rail on and off with the occurrence of each said first portion and second portion, respectively; and

further comprising the step of operating an active occupancy detector configured to transmit occupancy detection signals at the same frequency as said pulse signal, and with a phase relationship substantially invariant with respect to said pulse signal.

21. A method as claimed in claim 20, wherein said selectively controlling step comprises the step of switching current to the power rail on and off with the occurrence of each said first portion and second portion, respectively.

22. A method as claimed in claim 21, further comprising the steps of:

controlling said switching using a processing device; and

supplying power to said processing device via the power rail.

23. A method as claimed in claim 21, further comprising the step of operating a start up power circuit configured to provide initial current to the processing device for start up until the processing device receives power via the power rail.