Footwear with a sole structure incorporating a lobed fluid-filled chamber

• US 7,434,339 B2
• Filed: 11/15/2005
• Issued: 10/14/2008
• Est. Priority Date: 07/16/2003
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Swigart, John F., Schindler, Eric Steven
• Primary Examiner(s): PATTERSON, MARIE D
• Application Number:
  US11/274,697
• Publication Number:
  US 20060064901A1
• Time in Patent Office: 1,064 Days
• Field of Search: 36/28, 36/29, 36/35.R, 36/35.B
• US Class Current: 36/29
• CPC Class Codes: A43B 13/20 Pneumatic soles filled with a compressible fluid, e.g. air, gas inflatable linings for skiboots A43B5/0407
• CPC Class Codes: A43B 17/03 filled with a gas, e.g. air
• CPC Class Codes: B29C 49/02 Combined blow-moulding and manufacture of the preform or the parison
• CPC Class Codes: B29C 49/0691 using sheet like material, e.g. sheet blow-moulding from joined sheets
• CPC Class Codes: B29C 51/02 Combined thermoforming and manufacture of the preform
• CPC Class Codes: B29D 35/122 Soles
• CPC Class Codes: B29L 2031/504 Soles
• CPC Class Codes: Y10T 156/1002 with permanent bending or reshaping or surface deformation of self sustaining lamina

Abstract

A fluid-filled chamber for an article of footwear and a method for manufacturing the chamber are disclosed. The chamber may be incorporated into a sole structure of the footwear and includes a central area and a plurality of lobes extending outward from the central area. The lobes are in fluid communication with the central area and are formed from a first surface, a second surface, and a sidewall. The sidewall joins with the first surface with the second surface to seal the fluid within the chamber, but no internal connections are generally utilized to join interior portions of the first surface with interior portions of the second surface. The fluid within the chamber may be air at a pressure that is approximately equal to an ambient pressure.

Claims

1. An article of footwear having an upper and a sole structure secured to the upper, the sole structure comprising:

a chamber having a first surface and an opposite second surface peripherally-joined to enclose a fluid, the first surface and the second surface being devoid of internal connections that secure interior portions of the first surface to interior portions of the second surface, the first surface and the second surface defining a plurality of lobes extending outward from a central area of the chamber, the lobes being in fluid communication with the central area, and the lobes defining spaces positioned between the lobes located adjacent to each other; and

a polymer foam material extending adjacent to and contacting at least one of the first surface and the second surface, and the polymer foam material extending into the spaces positioned between the lobes,

wherein at least a portion of the lobes extend to a side surface of the sole structure and are exposed at the side surface.

2. The article of footwear recited in claim 1, wherein a pressure of the fluid is in a range of zero to five pounds per square inch.

3. The article of footwear recited in claim 1, wherein the fluid is air.

4. The article of footwear recited in claim 1, wherein the first surface and the second surface have a substantially planar configuration.

5. The article of footwear recited in claim 1, wherein at least one of the first surface and the second surface has a curved configuration.

6. The article of footwear recited in claim 1, wherein the chamber is symmetrical about a plane extending through the chamber.

7. The article of footwear recited in claim 1, wherein the chamber includes at least five of the lobes.

8. The article of footwear recited in claim 1, wherein the chamber is positioned in a heel area of the sole structure and adjacent to a lower surface of the polymer foam material.

9. The article of footwear recited in claim 1, wherein the lobes extend radially outward from the central area.

10. An article of footwear having an upper and a sole structure secured to the upper, the sole structure comprising:

a chamber having a first surface and an opposite second surface peripherally-joined to enclose a fluid, the first surface and the second surface defining a plurality of lobes extending outward from a central area of the chamber, the lobes being in fluid communication with the central area, and the lobes defining spaces positioned between the lobes located adjacent to each other; and

a polymer foam material having a surface that defines a concave area with a shape of at least a portion of the chamber, the chamber being positioned within the concave area such that one of the first surface and the second surface of the chamber are substantially co-planar with the surface of the polymer foam material,

wherein at least a portion of the lobes extend to a side surface of the sole structure and are exposed at the side surface.

11. The article of footwear recited in claim 10, wherein the polymer foam material extends into the spaces positioned between the lobes.

12. The article of footwear recited in claim 10, wherein the first surface and the second surface of the chamber are devoid of internal connections that secure interior portions of the first surface to interior portions of the second surface.

13. The article of footwear recited in claim 10, wherein the fluid is air and a pressure of the fluid is in a range of zero to five pounds per square inch.

14. The article of footwear recited in claim 10, wherein the first surface and the second surface have a substantially planar configuration.

15. The article of footwear recited in claim 10, wherein at least one of the first surface and the second surface has a curved configuration.

16. The article of footwear recited in claim 10, wherein the chamber is symmetrical about a plane extending through the chamber.

17. The article of footwear recited in claim 10, wherein the chamber includes at least five of the lobes, and the lobes extend radially outward from the central area.

18. The article of footwear recited in claim 10, wherein the chamber is positioned in a heel area of the sole structure.

19. An article of footwear having an upper and a sole structure secured to the upper, the sole structure comprising:

a fluid-filled chamber defining a plurality of lobes extending outward from a central area of the chamber, the lobes being in fluid communication with the central area, and the lobes defining spaces positioned between the lobes located adjacent to each other; and

a polymer foam material extending around at least a portion of the chamber, the polymer foam material extending into the spaces positioned between the lobes,

wherein at least a portion of the lobes extend to a side surface of the polymer foam material and are exposed at the side surface.

20. The article of footwear recited in claim 19, wherein a pressure within the chamber is in a range of zero to five pounds per square inch.

21. The article of footwear recited in claim 19, wherein the chamber defines a first surface and an opposite second surface, at least one of the first surface and the second surface has a substantially planar configuration.

22. The article of footwear recited in claim 21, wherein at least one of the first surface and the second surface has a curved configuration.

23. The article of footwear recited in claim 19, wherein the chamber is symmetrical about a plane extending through the chamber.

24. The article of footwear recited in claim 19, wherein the chamber includes at least five of the lobes.

25. The article of footwear recited in claim 19, wherein the chamber is positioned in a heel area of the sole structure and adjacent to a lower surface of the polymer foam material.

26. The article of footwear recited in claim 19, wherein the lobes extend radially outward from the central area.